Prochem Blazer XL - Manual (Page 4)

TABLE OF CONTENTS
86037390 02/14/07
2
Machine Data Log/Overview......................... 1
Table of Contents ......................................... 2
Receiving Your Unit ...................................... 4
HOW TO USE THIS MANUAL
How to use this Manual. ............................... 1-1
SAFETY
Safety Instructions ........................................ 2-1
Hazard Intensity Level .................................. 2-3
INSTALLATION & OPERATION
Technical Specifications. .............................. 3-1
Installation..................................................... 3-2
Fuel............................................................... 3-2
Engine Oil ..................................................... 3-2
Chemicals & Water ....................................... 3-3
Components ............................................... 3-4
Water Pumping And Heat Transfer…………3-8
Chemical System........................................ .3-9
Vacuum System.......................................... 3-10
Pre-run Inspection ...................................... 3-11
Water Supply Connection ........................... 3-11
High Pressure Hose.................................... 3-11
Vacuum Hose ............................................. 3-11
Filters .......................................................... 3-11
Chemical Pump Priming ............................. 3-12
Waste Pump ............................................... 3-12
Cleaning...................................................... 3-12
Upholstery Cleaning ................................... 3-13
Shutdown and Daily Maintenance .............. 3-13
Freezing Protection..................................... 3-13
Overheating Protection ............................... 3-13
Winterizing Your Unit .................................. 3-14
Removing Anti-freeze ................................. 3-15
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule ...........................4-1
Engine .....................................................4-4
Vacuum Pump ........................................4-5
Water Pump ............................................4-6
Vacuum Inlet Filter ..................................4-6
Vacuum Relief Valve...............................4-6
Vacuum Pump Drive Belts ......................4-6
Water Pump Drive Belt ...........................4-7
Float Valve (Water Box) ..........................4-7
Strainer Basket (Waste Tank) .................4-7
Waste Tank Float Valve ..........................4-7
Outlet Y-Strainer, Check Valve ...............4-7
Chemical Pump, Chemical And Heat
Bypass Valves ........................................4-7
Nitrogen Accumulator .............................4-8
Pressure Regulator .................................4-8
Vacuum Hoses........................................4-8
High Pressure Hoses ..............................4-8
Optional Waste Pump-out .......................4-8
General Service Adjustments
Engine Speed .........................................4-9
Check Valve (Solution Outlet) .................4-9
Water Box ...............................................4-9
Chemical Pump.......................................4-9
Drive Belts (Water & Vacuum Pump .......4-9
Packing Nut Adjustment
(Chemical Metering & Selector Valves) ..4-10
Pressure Regulator .................................4-10
Troubleshooting.......................................4-11