Ramsey Winch DC-200 SERIES LEVER - Manual (Page 18)

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20. Attach mounting angles (items #3 & #4)
using six capscrews (item #36) with lock-
washers and capscrews (items #39 &
#35). Torque capscrews to 34 ft. lb. (46
Nm.) each. Insert plug (item #60) into
bottom of gear housing. Permatex may
be applied to threads to help prevent
leakage.
Pour 3/4 pint of EP 140 gear oil into
housing through hole in top of housing.
Insert relief fi tting (item #56) into reduc-
er (item #59) . Reducer should then be
placed into hole on top of gear housing.
Tighten fi tting and reducer securely.
19. Place snap ring (item #69) over end of worm shaft
(item #25) and set into snap ring groove. Insert key
(item #18) into keyway of worm shaft. Place
thrust washer (item #72) over each end of spur
gear shaft (item #22). Set spur gear shaft
assembly into bearing of spur gear housing. Slide
gear (item #11) and (item #72) thrust washer over
end of worm shaft (item #25). Insert pins (item
#63) into cover (item #8 ). Place gasket (item
#50) onto cover. Attach cover and gasket to spur
gear housing using twelve capscrews (item #32).
Torque capscrews to 8 ft. lb. (10.8 Nm.) each.
Insert plug (item #60) into bottom of spur gear
housing. Permatex may be applied to threads to
help prevent oil leakage.
Remove reducer and fi tting (items #56 & #59) from
top of spur gear housing. Pour 1/2 pint of SAE 20
weight motor oil into spur gear box.
Replace reducer and fi tting into top of spur gear
housing. Tighten reducer and fi tting securely.