Ramsey Winch DC-200 SERIES LEVER - Manual (Page 12)

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1. Drain oil from gear housing by removing
(item #60) plug from bottom of gear
housing. Remove relief fi ttings and reducer
(items #56 & #59) from top of gear housing.
Remove mounting angles (items #3 & #4)
from winch by removing hardware shown.
2. Drain oil from spur gear box by removing (item
#60) plug. Remove cover and gasket (items #8 &
#50) from spur gear housing by unscrewing bev-
eled capscrews (item #32). Slide gear (item #11)
from end of worm shaft (item #25). Remove spur
gear shaft (item #22), with gears attached. Check
bearings (item #28) and thrust washers (item#72)
for signs of wear, replace if necessary. Remove
old bearings and press new bearings into place.
Remove solenoid assembly (item #1) by
unscrewing capscrews (items #34 & #38).
Disconnect solenoid cables from motor ( item
#57). Make note of which terminals cable are
attached to.
3. Remove key (item #18) and snap ring (item
#69) from worm shaft. Remove motor (item
#57) from spur gear housing (item #15) by
removing (3) nuts and lockwashers (items
#45 & #47). Unscrew (4) capscrews (item
#37) to remove spur gear box ( item #15 )
and gasket (item #49) from gear housing.
Replace lip seals (items #66 & #68) by
pressing old seals from spur gear housing
and pressing new seals into place.
INSTRUCTIONS FOR OVERHAUL OF RAMSEY
MODEL DC-200 SERIES LEVER
DIS-ASSEMBLY