Ramsey Winch DC-200 SERIES LEVER - Manual (Page 16)

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15. Place winch, with gear housing cover down, on work
bench. Drum shaft should be in vertical position.
Slide thrust washer (item #73) over drum shaft and
slide downwards until washer rests on gear housing.
Set springs (item #71) and drag brake disc (item
#48) into pockets of gear housing. Grease bushings
in drum (item #9). Slide drum assembly onto drum
shaft with drum jaws upward.
16. Slide thrust washer (item #74) over end of drum
shaft. Press drum downward to compress drag
brake springs in gear housing. Insert keys (item
#53) into keyways with sharp edge of keys pointing
outward and notched end of keys upward. A rubber
or brass mallet will be needed to gently tap keys
into position. Apply grease to keys and end of
shaft. Place jaw clutch (item #6) over end of shaft
and slide jaw clutch over keys. NOTE: Be sure
that tapped hole on side of jaw clutch is on same
side of shaft as the two ball detents. Insert ball
poppet (item #27), spring (item #70) and setscrew
(item #42) into tapped hole of jaw clutch. If jaw
clutch and, or drum shaft have been replaced
two detents for ball MUST be drilled as follows:
Slide jaw clutch over end of shaft. Align jaws of
clutch with jaws of drum. Use a 1/4" dia. drill,
using hole in jaw clutch as a guide, to drill a 1/8"
deep detent in shaft. Slide jaw clutch upward 3/4"
and drill 2nd detent.
Apply grease to bushing in clutch housing assembly
(item #14). Set clutch housing onto end of drum
shaft. Pull jaw clutch upward, toward clutch
housing, enough to allow yoke in clutch housing,
to fi t properly in groove around jaw clutch. Slide
clutch housing assembly and jaw clutch downward
into place. The setscrew should be tightened
enough to allow ball, when placed in ball detents, to
suffi ciently lock jaw clutch "IN" and "OUT".