Ramsey Winch DC-200 SERIES LEVER - Manual (Page 13)

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4. Slide clutch housing (item #14) from end of
drum shaft. Remove setscrew, spring and
poppet ball (items #42, #70 & #27) from jaw
clutch (item #6). Slide jaw clutch from end of
drum shaft. Remove ( 2) keys ( item #53 ) from
keyways. A screwdriver can be used, at notch,
to aid in removal of keys. Once keys have been
removed, drum (item #9) and thrust washer (item
#74) can be removed from drum shaft. Parts
under drum, thrust washer (item #73), spring
and disc (items #710) should also be removed.
5. Remove bearing cap (item #5) from gear
housing by unscrewing four capscrews (item
#33).
Remove worm (item #25) and bearing (item
#29) from gear housing. Use a soft hammer
to gently tap input end of worm and drive worm
and bearing from gear housing. Once worm has
been removed from housing, bearing can be
pressed from end of worm.
Check for signs of wear to worm (item #25) and
bearings (item #29). Replace if necessary.
For models with optional worm brake refer to
page 5, SERVICING OF THE OIL COOLED
SAFETY BRAKE, for disassembly and page 6,
for re-assembly.
6. Remove gear housing cover (item #7) from
gear housing (item #16) by unscrewing fi ve
remaining capscrews (items #33). Place cap
screw into two tapped holes of cover and
tighten. This will pull the cover loose from gear
housing. Remove cover gasket (item #51) and
pull shaft (item #24), with gear attached, and
spacer(item #74) from gear housing.