Ramsey Winch 60K WILDCAT WINCH - Manual (Page 21)

20 OM-914214-0609-D
ASSEMBLY OF OUTPUT CARRIER
Note: Item Numbers refer to Carrier parts list on page 19
1. Place output carrier #301 on flat clean surface.
2. A tool the width of the gear #302 and the diameter of the carrier pin #304 is helpful to install
needle bearings #306.
3. Place the output gear #302 on a flat thin clean metal plate; metal plate should not be thicker
than thrust washer #303 and should be able to slide into gear pocket of output carrier #301.
Grease the inside of gear #302 and insert the greased tool described above into gear #302.
4. Place one row of needle bearings #306 into gear #302 carefully sliding them down the gap
between the tool and the gear so they stand vertically.
5. Install spacer #307, and the next row of needle bearings #306 as detailed in step 4 above.
6. With tool remaining in place slide the gear #302 (resting on the thin plate) into position in the
output carrier #301.
7. Place thrust washer #303 on top of gear #302. Insert carrier pin #304 into carrier #301
8. Turn output carrier #301 on its side so that the gear #302 is on top. Remove the thin plate.
Remove tool by pushing carrier pin #304 into output carrier #301 until planet pin is at least half
way past the last row of bearings #306. The tool may now be removed completely.
9. Insert a thrust washer between gear #302 and output carrier #301. Completely insert carrier
pin #304 into carrier #301 using care to align the roll pin hole in carrier pin #304 with the roll
pin hole in the output carrier #301.
10. Drive roll pin #305 into output carrier #301 until roll pin #305 is ¼” past flush with surface of the
output carrier #301.
11. Repeat this process to install the two remaining gears into the output carrier.