Ramsey Winch 60K WILDCAT WINCH User Manual

Page 19

18 OM-914214-0609-D

ASSEMBLY OF INTERMEDIATE CARRIER

Note: Item Numbers refer to Carrier parts list on page 17

1. Place carrier #201 on flat clean surface.

2. Place the gear #202 on a flat thin clean metal plate; Align the bearing with the chamfer facing

of the gear. Using a press, press the bearing flush to the gear surface.

3. Repeat Step 2 for other side of gear #202.

4. Place thrust washer #203 on top of gear #202. Insert carrier pin #205 into carrier #201,

aligning roll pin #204 with the matching hole on the carrier #201.

5. Insert a thrust washer #203 between gear #202 and carrier #201. Completely insert carrier pin

#205 into carrier #201 using care to align the roll pin hole in carrier pin #205 with the roll pin
hole in the carrier #201.

6. Drive roll pin #204 into carrier #206 until roll pin #204 is ¼” past flush with surface of the carrier

#206.

7. Repeat this process to install the two remaining gears into the carrier.