Ramsey Winch 100K WILDCAT WINCH - Manual (Page 19)

17 OM-914221-0211-b
ASSEMBLY OF INTERMEDIATE CARRIER
Note: Item Numbers refer to Carrier parts list on page 16
1. Place carrier #201 on flat clean surface.
2. A tool the width of the gear #202 and the diameter of the carrier pin #206 is helpful to install
needle bearings #204.
3. Place the planet gear #202 on a flat thin clean metal plate. Metal plate should not be thicker
than thrust washer #207 and should be able to slide into gear pocket of carrier #201. Grease
the inside of gear #202 and insert the greased tool described above into gear #202.
4. Place one row of needle bearings #204 into gear #202 carefully sliding them down the gap
between the tool and the gear so they stand vertically.
5. Install spacer #203, and the next row of needle bearings #204 as detailed in step 4 above.
6. With tool remaining in place slide the gear #202 (resting on the thin plate) into position in the
carrier #201.
7. Place thrust washer #207 on top of gear #202. Insert carrier pin #206 into carrier #201
8. Turn carrier #201 on its side so that the gear #202 is on top. Remove the thin plate. Remove
tool by pushing carrier pin #206 into carrier #201 until planet pin is at least half way past the
last row of bearings #204. The tool may now be removed completely.
9. Insert a thrust washer #207 between gear #202 and carrier #201. Completely insert carrier pin
#206 into carrier #201 using care to align the roll pin hole in carrier pin #206 with the roll pin
hole in the carrier #201.
10. Drive roll pin #205 into carrier #201 until roll pin #205 is ¼” past flush with surface of the carrier
#201.
11. Repeat this process to install the two remaining gears into the output carrier.