Ramsey Winch 100K WILDCAT WINCH - Manual (Page 17)

15 OM-914221-0211-b
ASSEMBLY OF INPUT CARRIER
Note: Item Numbers refer to Carrier parts list on page 14
1. Place output carrier #101 on flat clean surface.
2. A tool the width of the gear #102 and the diameter of the carrier pin #104 is helpful to install
needle bearings #103.
3. Place the output gear #102 on a flat thin clean metal plate; metal plate should not be thicker
than thrust washer #106 and should be able to slide into gear pocket of output carrier #101.
Grease the inside of gear #102 and insert the greased tool described above into gear #102.
4. Place the row of needle bearings #103 into gear #102 carefully sliding them down the gap
between the tool and the gear so they stand vertically.
5. With tool remaining in place slide the gear #102 (resting on the thin plate) into position in the
output carrier #101.
6. Place thrust washer #106 on top of gear #102. Insert carrier pin #104 into carrier #101
7. Turn output carrier #101 on its side so that the gear #102 is on top. Remove the thin plate.
Remove tool by pushing carrier pin #104 into output carrier #101 until planet pin is at least half
way past the row of bearings #103. The tool may now be removed completely.
8. Insert a thrust washer between gear #102 and output carrier #101. Completely insert carrier
pin #104 into carrier #101 using care to align the roll pin hole in carrier pin #104 with the roll
pin hole in the output carrier #101.
9. Drive roll pin #105 into output carrier #101 until roll pin #105 is ¼” past flush with surface of the
output carrier #101.
10. Repeat this process to install the two remaining gears into the output carrier.