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V: troubleshooting the warner electric bbc – Warner Electric Blade Brake Clutch Application Guide User Manual

Page 9

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Warner Electric • 800-825-9050

P-1319-WE • 819-0465

Symptom: BBC will not brake the mower blade

V: Troubleshooting the Warner Electric BBC

Symptom: BBC will not engage or is slow to engage

Problem

Possible Causes

Section Referral/Solution

Clutch and brake are engaged at the
same time

Cable is out of adjustment

Readjust the BBC actuation cable. (Refer to
Section V #9)

Friction material is contaminated

Engine oil has infiltrated the friction material
Grass or dirt has lodged around the friction
material

If engine oil has been leaking onto the friction
surfaces, replace the BBC immediately. If
grass or dirt has lodged around the friction
material, disassemble and remove the clutch
assembly (See Section VI A & B) and remove
the contaminants. (Refer to Section IV G)

Mounting bolt torque is inadequate

Mounting bolt improperly installed

Torque the mounting bolt to the specified
installation torque. (Refer to Section VI A & B)

Overloaded clutch

Application is improperly sized

Consult Warner Electric personnel for
assistance.

Friction material is worn out

BBC has surpassed its life

Replace the clutch assembly or the entire
BBC. (Refer to Section VI A)

Problem

Possible Causes

Section Referral/Solution

Clutch and brake are engaged at the same
time

Cable is out of adjustment

Readjust the BBC actuation cable. (Refer to
Section V #9)

Anti-rotation device has failed

Anti-rotation device is missing or failed
during mower operation

Replace the anti-rotation device. Inspect
the BBC closely for damage and replace if
necessary. (Refer to Section IV C)

Friction material is contaminated

Engine oil has infiltrated the friction

material

Grass or dirt has lodged around the

friction material

If engine oil has been leaking onto the
friction surfaces, replace the BBC
immediately. If grass or dirt has lodged
around the friction material, disassemble
and remove the clutch assembly (See
Section VI A & B) and remove the
contaminants. (Refer to Section IV G)

Brake return spring is improperly installed

Installed incorrectly at the manufacturing
site or by service personnel

Reinstall the brake return spring per the
lawnmower manufacturer's
specifications. (Refer to Section IV D)

Overloaded brake

Application is improperly sized

Consult Warner Electric personnel for
assistance.

Mounting bolt torque is inadequate

Mounting bolt improperly installed

Torque the mounting bolt to the
specified installation torque. (Refer to
Section IV A & B)

Friction material is worn out or glazed

BBC has surpassed its life, cable out of
adjustment, or brake spring too weak.

Replace the brake assembly/the entire
BBC, or replace brake spring/adjust cable.
(Refer to Section V A & B)