Warner Electric Compressor Clutch Replacement Procedure - Manual (Page 3)

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Warner Electric • 800-825-9050 P-1411• 819-0361
Step 3. Removing Rotor/Pulley Assembly (8)
A. Remove rotor/pulley snap ring (9).
B. Slide rotor/pulley assembly (8) off the com-
pressor nose (10). If rotor/pulley assembly is
hot it will not slide,
do not force. Allow the
clutch to cool and then proceed.
Step 4a. Removing Field Coil Assembly (12)
for all compressors except Ford FX-15 & FS-10
A. Separate electrical connection and, if appli-
cable, remove clutch wire retaining clip from
the compressor.
B. Remove field coil snap ring (11) retaining the
field coil.
C. Remove the ground screw on the
compressor, if used.
D. Slide the field coil (12) off the compressor
housing.
Step 4b. Removing Field Coil Assembly (12) for
Ford FX-15 & FS-10 only. (Refer to Figure 5 for
actual field configuration.)
A. Separate electrical connection at the field.
B. Insert two pry tools between the rear of the
field shell (12) and the compressor housing.
These tools should be spaced 180 degrees
apart. Do not locate pry tool on terminal
connector.
C. Gently pry the field coil (12) off the
compressor housing.
Installing Clutch on Compressor
Replace the complete clutch to ensure full
performance is achieved and warranty
requirements are met.
Step 1. Compressor Preparation
A. Clean compressor nose of all dirt, grease
and debris. Check for evidence of oil leakage
from compressor front seal and through
bolts. Repair or replace compressor as
appropriate.
B. Check mounting surfaces (10) for nicks, burrs
and scratches. (See Figure 1) Smooth with a
file or emery cloth if necessary. If severe wear
that affects field pilot or rotor bearing fit is
evident, the compressor must be replaced.
C. Check the electrical system to ensure that
the voltage available to the clutch is 10.8
volts minimum.
Step 2A. Installing the Field Coil (12) for all
fields except Ford FX-15 & FS-10
Note: Failure to install snap rings per these
instructions can be verified and will void the
compressor clutch warranty.
A. Align the anti-rotation pin in the back plate
of the field coil (12) with the hole in the
compressor housing. Guide the field coil
assembly into the installed position. Make
sure that the leadwires are routed directly to
the retaining clip on top of the compressor,
if applicable.
B. With snap ring pliers, spread the field coil
snap ring (11) and insert it into the groove on
the compressor nose. (See Figure 2) To
assure assembly retention, the ring bevel
must face away from the compressor.
(See Figures 3 and 4)