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Warner Electric Preassembled Clutch_Electrically Released Brake Module User Manual

Page 2

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2 Warner Electric • 800-825-9050

819-0346 • P-273-2

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Mounting to a Motor . . . . . . . . . . . . . . . . . . . . .3
Mounting to a Reducer . . . . . . . . . . . . . . . . . . .3
Installing the Base Mount . . . . . . . . . . . . . . . . .4
Installing the Motor Mount . . . . . . . . . . . . . . . .4
Electrical Connections . . . . . . . . . . . . . . . . . . .4
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Coil Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Warranty . . . . . . . . . . . . . . . . . . . . . .back cover

Install your specific modular combination
according to the installation steps specified in the
table. Use only those steps indicated for each
combination.

The 1020 and 1040 UniModules are furnished
with a special hardened key. It is strongly rec-
ommended that this key be used with the motor
shaft to avoid damage to the shaft and rotor hub.

The size 210 UniModules require an adapter ring
to be mounted to the motor prior to mounting the
1020 or 1040 UniModule. Adapter and mounting
hardware are provided with the UniModule
assembly.

Note: The equipment covered by this service
manual must be installed in accordance with
these instructions. Failure to do so may dam age
the equipment and void the warranty.

Introduction

Warner Electric’s Unimodule has been designed
to NEMA standards and can be installed with all
standard power transmission drive systems.

Before installing the Unimodule to a motor or
reducer, make certain that the UM Unimodule
size and NEMA frame dimensions match
according to the following chart.

Corresponding

NEMA Frame Sizes

C-Face

UM

Old

New

Shaft

Pilot

Size

NEMA

NEMA

Dia.

Dia.

50

56 C

48 Y

5/8

4 1/2

100

56 C

48 Y

5/8

4 1/2

180

182 C

143 TC

7/8

4 1/2

184 C

145 TC

210

213 C

182 TC

1-1/8

8 1/2

215 C

184 TC

215

213 TC

1 3/8

8 1/2

215 TC

1 3/8

8 1/2

Failure to follow these

instructions may result in product damage,
equipment damage, and serious or fatal
injury to personnel.

For These UM Combinations

Use These

Installation Steps:

UniModule Clutch-ER Brake

Mounting to a Motor

Between C-Face Motor

Mounting to a Reducer and

Reducer – 1020 FBC

Electrical Connections

Start Up

UniModule Clutch-Brake -

Chain or pulley Drive to

2030 FBC

a Reducer

Electrical Connection
Start Up

Motor Mount Unimodule

Mounting to a Motor

Clutch-Brake on a

Installing the Motor Mount

C-Face Motor - 1020-FBC-M

Electrical Connection

Start Up

Base Mounted Unimodule

Installing the Base Mount

Clutch-Brake - 2030-FBC-B

Electrical Connection

Start Up