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Harrington Hoists and Cranes (G)NTH Trolley User Manual

Page 24

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24

Table 5-3 Hoist Inspection Methods and Criteria

Item

Method

Discard Limit/Criteria

Action

Load Chain

Reeving

Visual

Chain should be reeved properly through Load
Sheave. On multiple fall hoists chain should be
installed properly and free of twists. Refer to
Section 3.2.

Reeve/Install chain
properly.

Lifting System

Components

Visual, Function

Components should not be deformed, scarred, or
show significant wear.

Replace.

Braking System

Components

Visual

Brake Pawl, Pawl Pin, and Pawl Spring should not
be deformed, scarred, or show significant wear.
Refer to Figure 5-2 (27, 24, & 26).

Replace.

Brake

– Damage to

Brake Surface

Visual

Damage due to scratching or gouging by foreign
matter. Refer to Figure 5-2 (32, 30, & 33).

Replace.

Braking System

Friction Disc

Visual

The surface of the friction plate should be free of
scars, gouges, and wear. Refer to Figure 5-2 (29).

Replace.

Braking System

Friction Plate

Visual, Measure

The surface of the friction plate should be free of
grease, oil, scars, gouges and wear and have
uniform thickness. The outer thickness should not
be thinner than the inner thickness. The thickness
should not be less than the discard value listed in
Table 5-9.

Replace.

Braking System

Bushing

Measure

The bushing should have uniform thickness. The
“t” dimension should not be less than the discard
value listed in Table 5-10.

Replace.

Braking System

Bushing

Visual

When slightly heated, the bushing should be so
lubricated that lubricant oozes off the surface.
Refer to Figure 5-2 (31). Type of oil to be used:
ISO VG68 or equivalent.

Soak bushing in
machine oil for one
day.

Braking System

Ratchet Disc

Measure

The “D” dimension should not be less than the
discard value listed in Table 5-11.

Refer to Figure 5-2 (30).

Replace.

Load Sheave

Visual

Pockets of Load Sheave should be clean and free
of significant wear. Refer to Figure 5-3 (18).

Replace.

Load Gear

Visual

Teeth have excessive wear or damage. Refer to
Figure 5-4 (19).

Replace.

Hand Wheel

Visual

Large wear or deformation on the surface of hand
wheel. The hand wheel touches the cover.

Replace.

Housing and
Mechanical
Components

Visual, Auditory,
Function

Trolley-hoist components including suspension
shafts, track wheels, track wheel axles, load
blocks, suspension housing, chain attachments,
clevises, yokes, suspension bolts, shafts, gears,
bearings, stripper, pins, rollers, and bumpers
should be free of cracks, distortion, significant
wear, and corrosion. Evidence of same can be
detected visually or via detection of unusual
sounds during operation.

Replace.

Chain Guide

Visual

Excessive wear or press mark.

Replace.