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Operation, Theory of operation, Front panel controls – Ransburg PulseTrack2 A11515-XXXXX User Manual

Page 31

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OPERATION

THEORY OF OPERATION

Speed Control

When the rotator is spinning, the fiber optic cable

sends pulses of light back to the Fiber Optic Re-

ceiver Module located in the PulseTrack 2 control

panel. The Fiber Optic Receiver Module converts

these light pulses to electrical pulses which are

then sent to the microcontroller. From these

pulses, the microcontroller determines the actual

speed at which the rotator is currently spinning.

This speed is then subtracted from the speed

setpoint to create an error. The error is added

to the present drive and output to the Current to

Pressure (I/P) Transducer as a 4-20 mA signal. The

I/P transducer outputs a 0 - 100 psi pilot pressure

signal proportional to its’ 4-20mA input, to the 1:1

volume booster. The volume booster produces a

high flow output pressure to the rotator turbine that

is equivalent to the pilot input pressure received

from the I/P transducer. In this manner, a speed

output that is lower (higher) than the setpoint

creates a positive (negative) error that increases

(decreases) operating pressure to the rotator, until

the setpoint speed is reached.

Optional Brake Control

(Bells Only)

When the speed setpoint of a bell is decreased

or speed control is disabled (Control Card dip

switch SW1-1 ON) the microcontroller turns on the

corresponding Brake Solenoid. The output of the

brake solenoid is supplied as a pilot signal to the

A11547 Brake Valve Assembly. The pilot input of

the high flow Brake Valve Assembly causes it to

turn on and pass it’s input pressure to its output.

The output of the Brake Valve Assembly is then

directed against the rotator vanes causing it to

decrease speed more quickly than if no brake

signal was used. Once the rotator reaches the

desired speed, the microcontroller turns off the

Brake Solenoid.

Optional Temperature/Humidity

Control

The temperature/humidity probe contains trans-

ducers that convert humidity and temperature

data to 4-20mA signals. These signals are then

sent back to the microcontroller where they are

processed and displayed on the Temperature/

Humidity Card.

FRONT PANEL

CONTROLS

(See Figure 12)

Power ON/OFF Switch

This green switch turns AC power to the Pulse-

Track 2 control panel on or off. It lights up when

AC power is being supplied.

Master Control Switch

When the Master Control switch is in the STOP

position, speed control to all rotators is disabled,

regardless of other switch settings. Speed con-

trol cannot be enabled for any rotator unless this

switch is in the RUN position.

Master Reset Switch

This switch is used to reset faults that occur on

any rotator.

Speed Fault Indicator

This red light illuminates when a fault condition

exists on any rotator. It remains illuminated until

the fault condition is reset.

Speed Fault Horn

The Speed Fault Horn sounds when a fault con-

dition exists on any rotator. It remains on until the

fault condition is reset.