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Installation, Prevent oxygen contamination – Fulton Endura (EDR) Condensing Hydronic Boiler User Manual

Page 14

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© The Fulton Companies 2014

INSTALLATION

EDR-IOM-2014-0318

SECTION 2

2-8

FIGURE 3 - SAMPLE PIPING LAYOUT

MOTORIZED

ISOLATION VALVE

(OPTIONAL)

SYSTEM

RETURN WATER

AIR

SEP

ARA

TOR

MAKE UP

WATER

AIR SEPARATOR AND EXPANSION

TANK AS DETERMINED

APPROPRIATE BY OTHERS

SYSTEM PUMPS AND VALVES

AS DETERMINED

APPROPRIATE BY OTHERS

EXPANSION

TANK

SYSTEM

SUPPLY

WATER

 Makeup water pH range must be 7.5 - 8.8; the boiler

water must be maintained within pH range of 8.5 -
10.5.

4. Operate the boiler in a closed-loop system using water

or water/glycol (not requiring a make-up water supply).
A large amount of improperly treated make-up water
can cause premature failure of the heat exchanger
resulting from scale build up. Scale build up will reduce
the effi

ciency and useful life of the boiler and is not

covered under warranty.

5. For freeze protection an inhibited propylene glycol

is recommended. Only use mixtures formulated for
hydronic systems. Do not use automotive glycol.

6. At a minimum, the hydronic fl uid should be checked for

glycol concentration and pH once a year.

Note: Sample piping layout (P&ID) is a general representation of system installation. Good practice should be used in system design,
including but not limited to adequate pipe/valve sizing and natural fl ow path for system water.

Prevent Oxygen Contamination

There are several ways to prevent boiler water oxygen
contamination:

 Minimize system leaks to minimize make up water

requirement

 Do not use open tanks or fi ttings

 Do not use oxygen permeable materials anywhere in

the water system

 Repair leaks in the system quickly

 Eliminate fi ttings wherever possible

 Use air elimination devices in system piping