Magnum Venus Plastech Flex Molding Process IVX3 INJECTION VALVE 8010 - Manual (Page 26)

IVx3 Injection Valve Manual
Rev. 03/2012 Page | 26
Actuator Repair:
To repair the Actuator Assembly the Fluid Valve must first be removed.

IVX3 Spares Kit (8011)

IVX3 Tool Kit (8012)

Flat Tip Screw Driver for 7056

SUPERLUBE or MOLYKOTE 111 grease
Remove the Fluid Valve:
Follow the instructions given in Chapter 5 to remove the fluid valve.
Actuator Disassembly:
1. Carefully remove the four (4) Machine Screws (7056) from the top of the Cylinder
Lid (6980). Note the Cylinder Lid will have force on it from the Upper Spring (7041).
2. Remove the Cylinder Lid (6980) off the Actuator Cylinder (6981).
3. Remove the Upper Spring (7041) from inside the Actuator.
4. Install a new O-ring (7044) lubricated with MOLYKOTE 111 or SUPERLUBE
grease into the Top Bush (6982).
5. Remove and replace the O-ring (7045) on the Cylinder Lid (6980).
6. To remove the Internal Cylinder Body module firmly hold the Actuator Cylinder
(6981) and press on the end of the Lower Shaft (6977) extending from the
bottom of the Actuator.
7. Install two new Pneumatic Seals (7039) on the INT Cylinder Body and lightly coat
with MOLYKOTE 111 or SUPERLUBE grease.
8. Unscrew the Int Cylinder Cap (6975) from the Int Cylinder Body (6974) using the
IVX3 Tools A & B. Note the Cylinder Cap will have a force applied to it from the
Lower Spring (7040).