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Fig. 3.2 – Magnum Venus Plastech UltraMAX VLS-2400 Series User Manual

Page 28

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VLS-2400 Series Fluid Section Manual

Rev. 08/2013

Page | 28

7. Install the Piston Cup Backup (VLS-2417) onto the Piston Body (VLS-2419) with the

side with the ridges facing up. Next install one of the Piston Cups (VLS-2415) followed
by the Piston Cup Spacer (VLS-2416) followed by the second Piston Cup, followed by
the Piston Cup Compression Ring (VLS-2429). See fig. 3.2.




















Fig. 3.2

8. Install the Piston Ball Spring (VLS-2414) over the Dowel Pin (VLS-2425) inside the

Piston Rod (VLS-2409). Put a light coating of Red Grease (6706-2-1) on the 1

/2”

Chrome Ball (VLS-2426) and install over the Piston Ball Spring.

Note: Do not drop, dent or scratch the

1/2” Chrome Ball (VLS-2426).


9. Coat the threads of the Piston Body (VLS-2419) and screw it into the Piston Rod

(VLS-2409

). Tighten “wrench tight”.


10. Check the Piston Rod (VLS-2409) for burrs, scratches or other damage and replace

if necessary. Slide the Piston Rod up through the Packing assembly in the Outlet
Body (VLS-2401). Be careful not to damage the Packing set assembly.


11. Tighten the Packing Nut (VLS-2407) enough to hold the Piston Rod in place.

12. Lightly coat the

3/4” Chrome Ball (VLS-2427) with Red Grease (6706-2-1) and install

it and the 4 Lobed Ball Guide (VLS-2428) into Foot Valve Body (VLS-2402).


13. Compress the Ball Stop (VLS-2420) and insert it into the groove of the Foot Valve

Body (VLS-2402)

Chrome Ball

Piston Body

Piston Cup

Piston Cup Spacer

Piston Cup

Piston Cup Back Ring

Piston Nut

Piston Cup

– facing up

Piston Cup

– facing up

Piston Cup Spacer

Piston Cup Backup Ring

Grooves Face Up