ClimaCool IOM FLEX SERIES - Manual (Page 5)

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3
Preparing for Installation.
Prepare the modules for installation by carefully removing
the module's packaging, unbolt the module from the skid, and
lift the module with a crane or hoist into its final position.
Hardware kits are shipped in separate packaging along with
the modules. Make sure the hardware kits are on site when
connecting the modules.
SITE PREPARATION
Base Requirements
The minimum base requirement for the ClimaCool chiller
is a level surface which has been checked to ensure that it
is capable of bearing the combined operating weight of the
modules (see page 4).
Anti-Vibration Mountings
Although the compressors are installed on anti-vibration
mountings, further isolation of the chiller from the structure
can be achieved by installing vibration-eliminating springs or
pads under the base rails on which the chiller will rest. (see
page 7 - Vibration Isolation).
Service Access
The minimum space required for electrical panel service is
36" in the front of each module. Allow 24" service clearance
in the back of the module for refrigeration access. Allow a
minimum of 18” of clearance above the module for service.
Allow 12” side clearance of any ClimaCool modular chiller
system (see Service Clearances page 6). Local building or
electrical codes may require additional clearance.
Draining
When performing standard maintenance procedures such
as flushing heat exchanger, it will be necessary to close off
a section of a module. ClimaCool modular chillers come
equipped with isolation valves for this purpose. Access to a
floor drain is helpful when performing standard maintenance
procedures.
INSTALLATION
Assembling Modules
Use of (2) 4” rails (minimum size) is required for ease of
installation. One of the end modules should be chosen as the
reference module and carefully located.
Site Preparation/Installation
A factory supplied fastener kit is provided for the adjoining
of each module. Each kit contains (4) gaskets, (32) ¾” fully
threaded studs, (64) heavy duty hex nuts, (64) lock washers,
and (64) flat washers.
A ¾"-10 tap should be run through each weld nut located at
the bottom rear chiller header flange of each module. Screw
the fully threaded studs into these four weld nut locations.
At all other flange hole locations, insert fully threaded studs,
attach washers, lock washers, and nuts from the fastener kit.
The gasket should be placed between the first reference
module and the next module. Slide the next module into
position while guiding the fully threaded studs into the flange
holes of the next module. Finally, the washers, lock washers,
and nuts are applied to the other end of the fully threaded
studs to securely fasten the module flanges.
Tighten the flange bolts in a diametrically opposite pattern,
in such a way as to pull the modules together evenly. It will
be necessary to use a ¾" (12 point) box-end wrench when
tightening. As each module is added, the alignment of the
whole package should be confirmed.
Header and Flange Insulation
Chilled water piping is pre-insulated on each module at the
factory with ¾” closed cell foam rubber. After the bolting the
modules together, the installer must apply insulation on site
over the chilled water header connection flanges.