Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) PowerPack & Stinger w_EconoMind '03-05 For use with PowerPDA - Manual (Page 15)

37.
Using the two 5 ⁄ 16 ”-24 nuts
supplied, tighten the studs into
the intake by threading both nuts
onto the stud, then tighten the nuts
against each other with two 1 ⁄ 2 ” open
end wrenches. Tighten and torque
the stud to 2 ft-lbs by turning the top
nut. Remove the nuts from the stud
by using two open-end wrenches to
loosen the nuts in relation to each
other. Repeat the process for each
stud. The process
is shown in Figure 15.
38.
If your vehicle is NOT equipped
with a factory ground strap on the
intake heater, install the supplied
ground strap from the intake heater
to the engine. Put a 6-mm washer
onto the bottom intake heater
stud, leaving the factory heater nut
installed. next, install the smaller
diameter ground strap terminal over
the stud and retain with a 6-mm
washer and nut. Route the other end
of the ground strap to the threaded
section on the engine and retain with
a SAE washer and M8- 1.25x 16 bolt.
See Figure 15
39.
Slide the supplied intake gasket
over the four studs, then slide the
High-Ram over the studs.
Figure 14. Orientation of the hose clamps on the driver side.
1
/
2
INTAKE HEATER
M6 NUT & M6
WASHERS (2)
M8 X 1.25 BOLT
SAE WASHER
LARGER
DIAMETER
TERMINAL
GROUND STRAP
FACTORY NUTS
Figure 15. High-Ram stud installation.
96812 v.7.0
15