Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) PowerPack & Stinger w_EconoMind '03-05 For use with PowerPDA - Manual (Page 13)

22.
Relocate the upper driver
side condenser mounting bracket
as shown in Figure 12. Place the
A/c condenser back in front of the
Techni-cooler. Install the 5 ⁄ 16 ” bolts
and washers supplied with the Banks
Techni-cooler system to fasten the
top two A/c condenser mounts to
the Techni-cooler. Keep the bolts
loose to aid in the alignment of the
lower two mounting brackets. Install
the lower two A/c mounting brackets
supplied with the Banks system.
Use the torx head screws that were
previously removed from the vehicle
to fasten the brackets to the A/c
condenser. Use the 5 ⁄ 16 ” bolts and
washers supplied with the Banks
system to fasten the A/c condenser
mounts to the Techni-cooler.
23.
Tighten the 5 ⁄ 16 ” bolts at each
of the A/c mounting brackets and
torque to 19 ft-lbs.
24.
Tighten the torx head bolts on
both of the lower and the upper A/c
mounting brackets.
25.
Install the upper radiator cross
brace. Leave the bolts loose to aid in
the alignment of the cross brace with
the radiator and Techni-cooler.
26.
Loosely install the upper cAc
mounting bolts.
27.
Loosely install the upper radiator
mounting bolts.
28.
Tighten the radiator cross brace
bolts and torque to 21 ft-lbs
29.
Tighten the upper cAc mounting
bolts and torque to 8 ft-lbs (96 in-lbs).
30.
Tighten the upper radiator
mounting bolts and torque to 8 ft-lbs
(96 in-lbs).
31.
Install the passenger side boost
tube. The passenger side uses a 2.75
inch diameter straight hose at the
turbocharger connection, and a 3.5
inch diameter hump hose at the cAc
connection. The orientation of the
hose clamps should be as shown in
Figure 13 to avoid clearance issues.
Do not install the straight hose onto
the turbocharger, and keep the hose
clamps at the cAc connection loose
until the thermocouple is installed in
Section 3. cover the opening of the
boost tube to prevent foreign objects
from entering the boost tube during
the installation.
NOTE: Before slipping any boost
tubes and the corresponding
hoses, into position, ensure that all
connection ends are clean and free
of any oil residue and contaminates.
Clean compressor outlet and all
connection points with a non-oil
based solvent such as Acetone,
Mineral Spirits, Denatured Alcohol or
Lacquer Thinner. Read and follow the
manufactures operation instruction
for non-oil based solvent cleaner.
Figure 10. A/C condenser removal procedure
Figure 11. A/C condenser removal procedure
96812 v.7.0
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