Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Interface- PowerPDA Ford (03-09), Chevy (01-08), Dodge (03-07) - Manual (Page 22)

22
96801 v.9.0
2.
Disconnect the Exhaust Back
Pressure (EBP) sensor tap located at
the front of the drivers side manifold.
The pressure tap must be removed by
using a 9 ⁄
16
” open-end wrench to hold
the fitting stationary, and loosen the
tube using a 5 ⁄
8
” open-end wrench. The
fitting is shown in Figure 28. Note:
Failure to hold the fitting stationary will
damage the tube upon removal.
3.
Remove the drivers side exhaust
manifold
4.
Drill a 7 ⁄
16
” hole in the drivers
side exhaust manifold at the location
shown in Figure 29.
5.
Tap the hole for a 1 ⁄
4
” NPT thread.
check the thread depth as you tap
by periodically removing the tap and
screwing the pipe fitting into the
tapped hole. The fitting should thread
in 3 to 3 1 ⁄
2
turns hand tight. Do not
install the probe in place at this time.
Caution: Running the tap too deep
can prevent the pipe fitting from
properly sealing.
6.
Remove the NPT fitting from the
pyrometer and install it on the exhaust
manifold. Use anti-seize lubricant on
the threads and torque to 14-16 lb-ft.
7.
Remove all metal chips from the
exhaust manifold. Note: Failure to
remove all metal chips could result
in catastrophic damage to the
turbocharger’s turbine wheel or
interfere with the operation of the
variable geometry vane mechanism.
8.
Re-install the exhaust manifold.
Apply anti-seize lubricant to the
manifold bolt threads and torque to
28 lb-ft. Use the tightening sequence
shown in Figure 30.
9.
Tighten the turbocharger adapter
pipe fasteners to 20 lb-ft as shown in
Figure 31.
10.
Reconnect the exhaust back
pressure static line tube.
11.
Attach the thermocouple to
the supplied thermocouple Six-Gun
extension with supplied nuts and bolts.
connect the YELLOW and RED wires
of the Six-Gun to the corresponding
terminals on the thermocouple.
12.
Slide the heat shrink over the
exposed metal junction, and supply
moderate heat to seal the connection.
A heat gun works well.
13.
Route the thermocouple to the
exhaust manifold and install the
thermocouple probe in the fitting.
-END, SEcTION 4-