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Rough Country PERF663 User Manual

Page 10

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47.Swing the sway bar link down and install on the lower axle mounting pin. Install the disconnect pin. See Photo

28. It may be necessary to install the link on the axle after the vehicle is on the ground.

48.When disconnecting the sway bar, remove the sway bar link and place it on the frame mount as shown in Photo

29 to keep the sway bar link from interfering with front end components.

49.Remove the stock front brake line from the metal line at the frame rail using a 3/8” wrench. Remove the brake line

from the caliper using a 14mm socket. Retain stock hardware to reinstall the brake line. A catch pan is recom-
mended to avoid a fluid mess. See Photo 30.

50.Remove the stock line from the frame rail using a T30 Torx head bit. Retain the bolt for reuse.
51.Install the new brake line bracket on the frame rail as shown in See Photo 31 with the stock hardware using a

T30 Torx head bit. Install the new Rough Country brake line on the stock metal line and install supplied brake line
clip. Install on the caliper with stock caliper bolt and brake line washers using a 14mm socket. Install the caliper on
the axle and tighten using a 13mm socket.

52.Install the track rod bracket as shown with the 1/2” x 1 3/4”, washer & nut in the stock track rod mount. Make sure

the bracket is flat against the frame. Snug but do not fully tighten at this time. Photo 32.

53.Using the bracket as a guide, mark and drill the two side holes through the inner and outer frame as shown in

Photo 33 using a 17/32” drill bit. Make sure to keep the drill level when drilling.

PHOTO 28

PHOTO 29

Install the sway bar link on the axle with hitch pin

Sway bar link shown in up position

PHOTO 31

PHOTO 30

Remove the stock rubber line

Install the brake line bracket on the frame

PHOTO 2

PHOTO 32

PHOTO 33

Install track rod bracket with 1/2” x 1 3/4” Hardware

Drill the frame using a 17/32” drill bit