Rough Country 785.22 - Manual (Page 12)

13. Place a piece of cardboard or thin sheet metal between the fuel tank and inside of the frame, this will help keep
sparks off the fuel tank while cutting the inside of the lower control arm pocket.
14. Follow along the bottom side of the frame cutting through the control arm pocket. See Photo 44.
15. Using a hand grinder clean up any sharp burrs or jagged edges left from cutting off the control arm pocket. Paint the
frame with a durable spray paint to prevent rusting. See Photo 45.
16. Repeat steps 12, 14, and 15 on the driver side control arm pocket.
17. Slide the passenger rear control arm mounting bracket onto the frame and measure 3 5/8” from the slot in the frame
to the edge of the supplied bracket. Use a block of wood and a jack to hold the bracket to the frame while drilling.
See Photo 46
18. Using the bracket as a pattern and drill six holes in the frame with a 15/32” drill bit as shown in Photo 47.
19. Using a 1 1/4” hole saw and the bracket as a template, cut two holes for flag nut access as shown in Photo 48.
20. Insert the threaded tab through the back 1 1/4” hole as shown in Photo 49 and push the tab forward until it aligns
with the front and middle hole on the bottom of the control arm bracket.
21. Using the 7/16” x 1.5” bolts, washers, and lock washers out of 1787bag4 start two of the bolts into the threaded tab.
PHOTO 44 PHOTO 45
PHOTO 46 PHOTO 47
PHOTO 48 PHOTO 49