Rough Country 775S - Manual (Page 3)

1. Park the vehicle on a level surface and chock the rear wheels.
2. Jack up the front of the vehicle and place jack stands under the frame rails. Lower the vehicle onto the jack stands
letting the front suspension hang at full droop. Remove tires and wheels with a 21mm socket.
3. Take ABS wire loose from upper control arm using a 10mm wrench & ABS/ brake line on the knuckle using a 12mm
wrench. Retain the stock hardware.
Photo 1 & 2.
4. Remove the sensor as shown in
Photo 3 using a 5mm allen wrench.
5. Remove the ABS bracket from the knuckle and remove the wire from the bracket. Cut the bracket as shown to install
on the new knuckle. Retain the stock hardware for reuse.
See Photo 4.
6. Using a 1 1/16 and a 1 3/16 wrench loosen the tie-rod end from inner tie-rod as shown in
Photo 5. Remove cotter
key from tie-rod end. Using a 24mm wrench remove nut as shown in
Photo 6. Use a hammer to break loose tie-rod
from knuckle.
7. Remove brake caliper using a 17mm wrench. Tie caliper out of way, but do not let the caliper hang by the brake line.
Next remove the rotor and check for wear on brake pads and rotor. Any worn parts should be replaced before re-
installed.
INSTALLATION INSTRUCTIONS
Photo 1 Photo 2
Photo 3
Photo 5 Photo 6
Photo 4