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York SUNLINE PLUS D2EG 048 User Manual

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035-14832-003-A-0204

2

Unitary Products Group

General................................................................................1

Inspection ............................................................................1

Reference............................................................................1

Approvals ............................................................................1

Nomenclature ......................................................................2

INSTALLATION

Limitations ...........................................................................3

Location...............................................................................3

Rigging and Handling ..........................................................3

Clearances ..........................................................................3

Ductwork .............................................................................3

Filters...................................................................................4

Condensate Drain ...............................................................4

Service Access....................................................................4

Thermostat ..........................................................................4

Power and Control Wiring ...................................................4

Blower Speed Selection ......................................................4

Compressors .......................................................................4

Combustion Discharge ........................................................4

Disconnect Switch Bracket For Optional Belt-Drive ............5

Gas Piping...........................................................................5

Gas Connection...................................................................6

L.P. Units, Tanks and Piping ................................................6

Low NOx Application ...........................................................6

Vent and Combustion Air Hoods .........................................7

Optional Economizer Rain Hood .........................................7

OPERATION

Cooling System .................................................................13

Preliminary Operation Cooling ..........................................13

Cooling Sequence of Operation ........................................13

Safety Controls (Cooling) ..................................................13

Heating Sequence of Operation ........................................13

Safety Controls (Heating) ................................................. 14

Heat Anticipator Setpoints.................................................14

Pre-Start Check List ..........................................................14

START-UP

Operating Instructions .......................................................14

Post-Start Check List (Gas)...............................................14

Manifold Gas Pressure Adjustment...................................14

Pilot Checkout ...................................................................15

Burner Instructions ............................................................15

Burner Air Shutter Adjustment...........................................15

Supply Air Blower and Temperature Rise Adj....................15

Supply Air Blower and Temperature Rise Adj. ............15&16

Checking Gas Input...........................................................16

Secure Owner's Approval..................................................16

D

2

E G

4

N

PRODUCT NOMENCLATURE

PRODUCT GENERATION

2 = 2nd Generation

3 = 3rd Generation

PRODUCT CATEGORY

D = Single Package Air Conditioner

(Air Cooled)

PRODUCT IDENTIFIER

EG = High Efficiency Gas/Electric

VOLTAGE CODE

06 = 208/230-1-60

25 = 208/230-3-60

46 = 460-3-60

58 = 575-3-60

NOMINAL GAS HEATING

OUTPUT CAPACITY

036 = 3 Ton

048 = 4 Ton

060 = 5 Ton

0

0

3

0

6

2

5

FACTORY INSTALLED HEAT

N = Natural Gas

NOMINAL COOLING

CAPACITY

040 = 40 MBH

060 = 60 MBH

079 = 79 MBH

099 = 99 MBH

MAINTENANCE & TROUBLESHOOTING

Normal Maintenance .........................................................17

Cleaning Flue Passages and Heating Elements ...............17

Troubleshooting ........................................................18 & 19

TABLES

No. Description Page

1

Unit Application Data..................................

3

2

Gas Heat Application Data.........................

4

3

Pipe Sizing .................................................

5

4

Physical Data .............................................

8

5

Supply Air Perf. Direct-Drive Units ............

8

6

Supply Air Perf.3 & 4Ton Belt-Drive Units ..

9

7

Supply Air Perf.5 Ton Belt-Drive Units .......

10

8

Static Resistances......................................

11

9

Motor & Drive Data.....................................

11

10

Electrical Data (Direct-Drive Units) ............

11

11

Electrical Data (Belt-Drive Units)................

11

12

Limit Control Setting...................................

14

13

Belt-Drive Supply Air Motor Pulley Adj.......

15

14

Gas Rate - Cubic Feet Per Hour ................

16

FIGURES

No. Description Page

1

Center of Gravity ........................................

3

2

Recommended Drain Piping ......................

4

3

Typical Field Wiring....................................

5

4

External Supply Connection.......................

6

5

Bottom Supply Connection.........................

6

6

Vent and Combustion Air Hoods................

7

7

Economizer Rain Hood Assembly..............

7

8

Enthalpy Setpoint Adjustment....................

8

9

Dimensions and Clearances ......................

12

10

Gas Valve Piping........................................

13

11

Typical Gas Valve.......................................

14

12

Proper Flame Adjustment ..........................

15

13

Typical Flame Appearance.........................

15

14

Belt Adjustment..........................................

15

15

Press. Drop versus Supply Air CFM ..........

16

TABLE OF CONTENTS

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