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Making the gas connection – Raypak XPAK 85 User Manual

Page 22

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22

NOTICE:

When installing the gas supply connection, it must

comply with local regulations or, if such regulations do not exist,
with the National Fuel Gas Code, ANSI Z 223.1.
In Canada, the gas supply connection must comply with local
regulations or, if such regulations do not exist, with CAN/CSA
B149, Natural Gas and Propane Installation Code. A sediment
trap must be provided upstream of the gas controls.

Length of

Gas Volume Capacity

pipe (feet)

(ft

3

/h)

*

3/4”

1”

1 1/4”

1 1/2”

10

278

520

1,060

1,600

20

190

350

730

1,100

30

152

285

590

890

40

130

245

500

760

50

115

215

440

670

75

93

175

360

545

100

79

160

305

480

150

64

120

250

380

* Maximum pipe capacity in ft

3

/hr, based on a specific gravity of 60 (42

mbar) and a inlet gas pressure of 14 inches W.C. (35 mbar) or less and a
pressure drop of 0.3 inches W.C. (20 mbar)

Steel pipe

Equivalent length for Pipe Fittings in feet

diameter

Type of pipe fitting

in inches

90° Elbow

Tee

Gate valve Gas cocks

(flow thru

branch)

Equivalent length in feet

3/4

2.1

4.1

0.5

1.25

1

2.6

5.2

0.6

1.60

1 1/4

3.5

6.9

0.8

2.15

1 1/2

4.0

8.0

0.9

2.50

Equivalent length for pipe fittings in feet

Fig. 13

Fig. 14

Open

position

MAKING THE GAS CONNECTION

DANGER:

Only carry out work on gas conduits and fittings if

you are licensed for such work.
- Determine proper size gas pipe for the installation using

Table 3 and Table 4. Do not forget the pipe fitting losses
and observe proper size of the fittings.

- Install the furnished 3/4” female gas cock on the gas

connection (3/4” male on the boiler) (Fig. 13).

- Connect the gas pipe to the gas cock so that it is free from

any strain.

Tab. 3

Gas Pipe Capacity for different pipe sizes

Tab. 4

NOTICE:

The boiler must be isolated from the gas supply

piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at
test pressures equal to or less than 1/2 psi (3.5 kPa).

CAUTION:

The boiler and its individual shutoff valve must

be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess
of 1/2 psi (3.5 kPa).

A- Manual main gas shutoff

valve (supplied)

B- Coupling (field supplied)
C- To gas supply

A

B

C

Closed

position