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Maintenance and lubrication, Warning, Polaris variable transmission (pvt) system – Polaris 500 2X4 User Manual

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MAINTENANCE AND LUBRICATION

Polaris Variable Transmission (PVT) System

WARNING

Failure to comply with the instructions in this warning can result in

severe injury or death.
Do not modify any component of the PVT system. Doing so may

reduce its strength so that a failure may occur at a high speed.

The PVT system has been precision balanced. Any modification

will cause the system to be out of balance, creating vibration and

additional loads on components.
The PVT system rotates at high speeds, creating large amounts

of force on clutch components. Extensive engineering and

testing has been conducted to ensure the safety of this product.

However, as the owner, you have the following responsibilities to

make sure this system remains safe:
Always follow all recommended maintenance procedures. See

your dealer as outlined in the owner’s manual.
This PVT system is intended for use on Polaris products only. Do

not install it in any other product.
Always make sure the PVT housing is securely in place during

operation.

PVT Drying

There may be some instances when water is accidently ingested into

the PVT system. Use the following instructions to dry it out before

operating.
1. Shift the transmission into neutral and apply full throttle for no

longer than 10 seconds and repeat as necessary. This will expel the

moisture and air dry the belt and clutches.

2. Allow the engine RPM to settle to idle speed, then shift the

transmission to the lowest available range.

3. Test for belt slippage. If the belt slips, repeat the process.
4. Take the vehicle to your dealer for service as soon as possible.

This manual is related to the following products: