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Maintenance and lubrication, Gearcases – Polaris 500 2X4 User Manual

Page 74

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MAINTENANCE AND LUBRICATION

Gearcases

Rear Gearcase

Always check and change the rear gearcase oil at the intervals outlined

in the Periodic Maintenance Chart beginning on page 53. Maintain the

oil level even with the bottom thread of the fill plug hole. We

recommend the use of Polaris ATV Angle Drive Fluid. See page 101

for the part numbers of Polaris products.
The rear gearcase fill plug (1) is on the driver’s side of the rear

gearcase.
Oil Check

1. Position the vehicle on a level

surface.

2. Remove the fill plug and

check the oil level.

3. Add the recommended

fluid as needed.

4. Reinstall the fill plug. Torque

to specification. See page 68.

Oil Change

1. Remove the fill plug.
2. Remove the drain plug (2)

from the bottom of the

gearcase and drain the oil

into a drain pan. Discard

used oil properly.

3. Clean and reinstall the drain

plug. Torque to specification.

See page 68.

4. Add the recommended fluid.

Refer to the Gearcase

Specifications Chart on page

68.

5. Reinstall the fill plug. Torque

to specification. See page 68.

6. Check for leaks.

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