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Maintenance and lubrication, Steering wheel inspection, Cylinder head/cylinder base fastener torque – Polaris 500 2X4 User Manual

Page 91: Rear spring adjustment, Suspension adjustment (2x4, 4x4)

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MAINTENANCE AND LUBRICATION

Steering Wheel Inspection

Check the steering wheel for specified freeplay and smooth operation

at the intervals outlined in the Periodic Maintenance Chart beginning

on page 53.
1. Position the vehicle on level ground.
2. Lightly turn the steering wheel left and right.
3. There should be 0.8 - 1.0 in (20 - 25 mm) of free play.
4. If there is excessive freeplay or strange noises, or the steering feels

rough or “catchy,” have the steering system inspected by an

authorized Polaris dealer.

Cylinder Head/Cylinder Base Fastener Torque

Have your dealer check the RANGER cylinder head and cylinder base

fasteners for proper torque at the first service or after 25 hours.

Rear Spring Adjustment

The rear shock absorber springs are adjusted by rotating

the adjustment cam (1) either clockwise or

counterclockwise to increase or decrease spring tension.

Suspension Adjustment (2x4, 4X4)

The rear suspension of the RANGER 2X4 and 4X4

may be adjusted to provide a stiffer suspension if

necessary. The shocks are mounted to the inside

mounting holes (A) at the factory, but they may be

relocated to the outside mounting holes (B).
1. Remove the shock mounting bolts.

2. Reposition the shocks to the outside mounting holes.

3. Reinstall the shock mounting bolts. Torque to 30 ft. lbs. (40 Nm).

1

A

B

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