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Maintenance and lubrication, Gearcases, Gearcase specification chart – Polaris 500 2X4 User Manual

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MAINTENANCE AND LUBRICATION

Gearcases

Gearcase Specification Chart

Gearcase

Lubricant

Capacity

Fill Plug

Torque

Drain Plug

Torque

Main Gearcase

(Transmission)

(4X4)

Premium AGL

Synthetic Gearcase

Lube

15.2 oz.

(450 ml)

14 ft. lbs.

(19.4 Nm)

14 ft. lbs.

(19.4 Nm)

Main Gearcase

(Transmission)

(2X4, TM)

Premium AGL

Synthetic Gearcase

Lube

18.2 oz.

(540 ml)

14 ft. lbs.

(19.4 Nm)

14 ft. lbs.

(19.4 Nm)

Front Gearcase

(4X4)

Premium Demand

Drive Hub Fluid

5 oz.

(150 ml)

8-10 ft. lbs.

(11-13.6 Nm)

11 ft. lbs.

(15 Nm)

Rear Gearcase

(2X4, 4X4)

Premium ATV Angle

Drive Fluid

18 oz.

(532 ml)

40-50 ft. lbs.

(54-68 Nm)

30-45 in. lbs.

(3-5 Nm)

Rear Gearcase

(TM)

Premium ATV Angle

Drive Fluid

10 oz.

(300 ml)

14 ft. lbs.

(19.4 Nm)

14 ft. lbs.

(19.4 Nm)

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