beautypg.com

Maintenance and lubrication, Periodic maintenance chart – Polaris 500 2X4 User Manual

Page 59

background image

56

MAINTENANCE AND LUBRICATION

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

"

E

Engine breather

filter (if equipped)

25 H

Monthly

--

Inspect; replace if necessary

"

Engine oil change

(break-in)

25 H

1 M

--

Perform a break-in oil

change at one month

"

General

lubrication

50 H

3 M

--

Lubricate all fittings, pivots,

cables, etc.

Shift Linkage

50 H

6 M

--

Inspect, lubricate, adjust

J

Steering

50 H

6 M

--

Lubricate

"

Front suspension

50 H

6 M

--

Lubricate

"

Rear suspension

50 H

6 M

--

Lubricate

Carburetor float

bowl

50 H

6 M

--

Drain bowl periodically and

prior to storage

J

E

Throttle Cable/

ETC Switch

50 H

6 M

--

Inspect; adjust; lubricate;

replace if necessary

J

E

Choke cable

50 H

6 M

--

Inspect; adjust; lubricate;

replace if necessary

E

Carburetor air

intake ducts/

flange

50 H

6 M

--

Inspect ducts for proper

sealing/air leaks

Drive belt

50 H

6 M

--

Inspect; adjust; replace as

needed

Cooling system

(if applicable)

50 H

6 M

--

Inspect coolant strength

seasonally; pressure test

system yearly

"

Engine oil change

100 H

6 M

--

Perform a break-in oil

change at 25 hours/one

month

"

Oil filter change

100 H

6 M

--

Replace with oil change

"

Oil tank vent hose

100 H

12 M

--

Inspect routing, condition

J

E

Valve clearance

100 H

12 M

--

Inspect; adjust

"

Perform these procedures more often for vehicles subjected to severe use.

E Emission-Related Service

J

Have an authorized Polaris dealer perform these services.

This manual is related to the following products: