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Installation instructions – State GPG/GPV-540A User Manual

Page 5

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5

Continued manual resetting of high limit control, preceded by

higher than usual water temperature is evidence of high limit

switch operation. The following are possible reasons for high

limit switch operation.

• A malfunction in the thermostatic controls would allow the gas

valve to remain open causing water temperature to exceed the

thermostat setting. The water temperature would continue to

rise until high limit switch operation.

• An improper thermostat setting for a short repetitive usage

pattern may lead to a stacking effect. This causes a temperature

gradient increasing from the bottom to the top of the tank. It

is possible that the water at the high limit switch sensor could

reach its maximum temperature before the water temperature

at the thermostat reaches the dial setting, causing the high limit

switch to activate.

• A warming of ambient conditions associated with seasonal

change could magnify the stacking process described above

to the point where high limit switch operation would occur.

Contact your dealer or servicer if continued high limit switch

operation occurs.

DiSHwASHiNG MACHiNE rEQUirEMENT

All dishwashing machines meeting the National Sanitation

Foundation requirements are designed to operate with water

flow pressures between 15 and 25 pounds per square inch.

Flow pressures above 25 pounds per square inch, or below

15 pounds per square inch, will result in improperly sanitized

dishes. Where pressures are high, a water pressure reducing or

flow regulating control valve should be used in 180°F (82°C) line

to the dishwashing machine, and should be adjusted to deliver

water between these limits.

The National Sanitation Foundation also recommends circulation

of 180°F (82°C) water. Where this is done, the circulation

should be very gentle so that it does not cause any unnecessary

turbulence inside the water heater. The circulation should be just

enough to provide 180°F (82°C) water at the point of take-off to

the dishwashing machine. Adjust flow by means of the plug cock

in the circulating line.

iNSTALLATiON iNSTrUCTiONS

rEQUirED ABiLiTy

INSTALLATION OR SERVICE OF THIS WATER HEATER

REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED

TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR

SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK ARE

REQUIRED.

NOTE: AUTHOriZED STArT-UP iS rEQUirED.

UNCrATiNG

The heater is shipped in standard form for vertical venting with a

barometric draft control assembly in a separate carton.

Optional horizontal vent models are shipped with one (1) exhaust

vent hood and one (1) flue reducer in a separate carton. Optional

direct vent models are shipped with two (2) vent hoods in separate

cartons. The exhaust vent hood carton contains one (1) exhaust

vent hood and one (1) flue reducer. The intake vent hood carton

contains one (1) intake vent hood and one (1) inlet adapter. All

parts should be installed as received without alteration.

LOCATiNG THE HEATEr

When installing the heater, consideration must be given to

proper location. Location selected should be as close to the

stack chimney as practicable, with adequate air supply and as

centralized with the piping system as possible.

wArNiNG

THErE iS A riSk iN USiNG FUEL BUrNiNG APPLiANCES SUCH

AS GAS wATEr HEATErS iN rOOMS, GArAGES Or OTHEr

ArEAS wHErE GASOLiNE, OTHEr FLAMMABLE LiQUiDS Or

ENGiNE DriVEN EQUiPMENT Or VEHiCLES ArE STOrED,

OPErATED Or rEPAirED. FLAMMABLE VAPOrS ArE HEAVy

AND TrAVEL ALONG THE FLOOr AND MAy BE iGNiTED

By THE HEATEr’S iGNiTEr Or MAiN BUrNEr FLAMES

CAUSiNG FirE Or EXPLOSiON. SOME LOCAL CODES PErMiT

OPErATiON OF GAS APPLiANCES iF iNSTALLED 18 iNCHES

Or MOrE ABOVE THE FLOOr. THiS MAy rEDUCE THE riSk

iF LOCATiON iN SUCH AN ArEA CANNOT BE AVOiDED.
THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT

SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.

wArNiNG

FLAMMABLE iTEMS, PrESSUriZED CONTAiNErS Or ANy

OTHEr POTENTiAL FirE HAZArDOUS ArTiCLES MUST

NEVEr BE PLACED ON Or ADJACENT TO THE HEATEr. OPEN

CONTAiNErS OF FLAMMABLE MATEriAL SHOULD NOT BE

STOrED Or USED iN THE SAME rOOM wiTH THE HEATEr.
THE HEATEr MUST NOT BE LOCATED iN AN ArEA wHErE

iT wiLL BE SUBJECT TO FrEEZiNG.
LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD

BE LOCATED IN AN AREA WHERE LEAKAGE FROM THE

HEATER OR CONNECTIONS WILL NOT RESULT IN DAMAGE

TO THE ADJACENT AREA OR TO LOWER FLOORS OF THE

STRUCTURE.

wHEN SUCH LOCATiONS CANNOT BE AVOiDED, A SUiTABLE

DrAiN PAN SHOULD BE iNSTALLED UNDEr THE HEATEr.

Such pans should be fabricated with sides at least 2” (50.8 mm)

deep, with length and width at least 2” (50,8 mm) greater than the

diameter of the heater and must be piped to an adequate drain.

THE PAN MUST NOT rESTriCT COMBUSTiON AirFLOw.

Water heater life depends upon water quality, water pressure

and the environment in which the water heater is installed. Water

heaters are sometimes installed in locations where leakage may

result in property damage, even with the use of a drain pan piped

to a drain. However, unanticipated damage can be reduced or

prevented by a leak detector or water shut-off device used in

conjunction with a piped drain pan. These devices are available

from some plumbing supply wholesalers and retailers, and detect

and react to leakage in various ways:

• Sensors mounted in the drain pan that trigger an alarm or turn

off the incoming water to the water heater when leakage is

detected.

• Sensors mounted in the drain pan that turn off the water supply

to the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water pipes

connected to the water heater.

• Devices that will turn off the gas supply to a gas water heater

while at the same time shutting off its water supply.

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