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Ingersoll-Rand PD03P-XXX-XXX User Manual

Page 5

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PD03P-XXX-XXX (en)

Page 5 of 12

Figure 3

FOR THE

AIR MOTOR SECTION

SEE PAGES 6 & 7

COLOR CODE

DIAPHRAGM

BALL

MATERIAL

COLOR

COLOR

Hytrel

Cream

Black (

)

Santoprene

Tan

Tan

Viton

Yellow (

)

Yellow ( )

( ) Dot

ASSEMBLY TORQUE REQUIREMENTS

LUBRICATION / SEALANTS

NOTE: DO NOT OVERTIGHTEN FASTENERS.

(6) diaphragm nut, 60 - 70 in. lbs (6.8 - 7.9 Nm).

(29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), / alternately and evenly, then re-torque after initial run-in.

Apply pipe sealant to threads.

Apply Loctite 242 to threads.

Apply Lubriplate (94276) to all “O" rings, ”U" cups and mating parts.

Apply anti-seize compound to threads and bolt and nut flange heads which contact pump
case when using stainless steel fasteners.

19

21

22

19

21

22

77

15

29

43

7

1

26

60 (PD03P-XDS-XXX,

PD03P-XKS-XXX,
PD03P-XPS-XXX)

60 (PD03P-XES-XXX,

PD03P-XLS-XXX,
PD03P-XRS-XXX)

29

29

61

26

18

17

Torque Sequence

1

6

4

3

5

2

8

Air Side Santoprene

(tan)

(white)

PTFE

7

View for PD03P-XXS-XXT (PTFE diaphragm)

configuration only

Chamfer

(fluid inlet side)

Radius

(ball side)

Stainless steel seat installation

5

27

6

42

21

63

42

21

PARTS LIST / PD03P-XXX-XXX FLUID SECTION