Ingersoll-Rand PD30X-X-B - Manual

E 2010 CCN 99756587
(800) 276-4658 D FAX (800) 266-7016
INGERSOLL RAND COMPANY
209 NORTH MAIN STREET- BRYAN, OHIO 43506
OPERATOR’S MANUAL PD30X-X-B
RELEASED: 8-14-98
REVISED: 5-7-10
(REV. P)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
3” DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637303-XX for fluid section repair (see page 4). Note: This kit also con-
tains several air motor seals which will need to be replaced.
637302 for air section repair (see page 6).
67089-X major air valve assembly (see page 7)
PUMP DATA
Models see Model Description Chart for “-XXX”. . . . . . . . . . . . . .
Pump Type Metallic Air Operated Double Diaphragm . . . . . . . . . .
Material see Model Description Chart. . . . . . . . . . . . . .
Weight PD30A-XAX-XXX-B( ) 113 lbs (51.3 kgs) . . . . . . .
PD30A-XCX-XXX-B( ) 197 lbs (89.4 kgs) . . .
PD30A-XHX-XXX-B( ) 203 lbs (92.1 kgs) . . .
PD30A-XSX-XXX-B( ) 203 lbs (92.1 kgs) . . .
(add 40 lbs [18.1 kg] for stainless steel air motor section)
Maximum Air Inlet Pressure
Ball check models 120 p.s.i.g. (8.3 bar) . . . . . . . . . . . . .
Cone check models 100 p.s.i.g. (6.9 bar) . . . . . . . . . . . .
Maximum Material Inlet Pressure 10 p.s.i.g. (.69 bar) . . . . .
Maximum Outlet Pressure
Ball check models 120 p.s.i.g. (8.3 bar) . . . . . . . . . . . . .
Cone check models 100 p.s.i.g. (6.9 bar) . . . . . . . . . . . .
Maximum Flow Rate (flooded inlet)
Ball check models 275 g.p.m. (1041 l.p.m.) . . . . . . . . . . . . .
Cone check models 195 g.p.m. (738.1 l.p.m.) . . . . . . . . . . . .
Displacement / Cycle @ 100 p.s.i.g. 2.8 gal. (10.6 lit.) . . .
Maximum Particle Size
Ball check models 3/8” dia. (9.5 mm) . . . . . . . . . . . . .
Cone check models 3/4” dia. (18.75 mm) . . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM -60 _ to 280_ F (-51_ to 138_ C) . . . . . . . . . . .
Hytrel R -20 _ to 150_ F (-29_ to 66_ C) . . . . . . . . . . . . . . . .
Nitrile 10 _ to 180_ F (-12_ to 82_ C) . . . . . . . . . . . . . . . . .
P.V.D.F. (Kynar R ) 10 _ to 200_ F (-12_ to 93_ C) . . . . . . . .
Santoprene R -40
_ to 225_ F (-40_ to 107_ C)
. . . . . . . . . . .
PTFE 40
_ to 225_ F (4_ to 107_ C)
. . . . . . . . . . . . . . . . .
Viton R -40
_ to 350_ F (-40_ to 177_ C)
. . . . . . . . . . . . . . . .
Dimensional Data see page 8 . . . . . . . . . . . . . . . .
Mounting Dimensions 10-5/32” x 12-1/16” (258 mm x 306 mm) . . .
Noise Level @ 70 p.s.i., 50 c.p.m.  83.0 db(A)  . . . .
 Tested with 67263 muffler assembly installed.
 The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart however certain com-
binations may not be recommended, consult a representative or the fac-
tory if you have questions concerning availability.
3” DIAPHRAGM PUMP
PD30X-XXX-XXX-B( )
MODEL DESCRIPTION CHART
PD30 X - X X X - X X X - B 03
PD30X - XXX - X X X - B( )
637303 - X X
Diaphragm Ball
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PD30A-ACS-SAA-B
FLUID SECTION SERVICE KIT # 637303-AA
SEAT MATERIAL
A - Santoprene
H - Hard 440 Stainless Steel
C - Hytrel K - PVDF (Kynar)
E - Carbon Steel L - Hastelloy
F - Aluminum S - 316 Stainless Steel
G - Nitrile 0 - (Cone Check)
DIAPHRAGM MATERIAL
A - Santoprene
G - Nitrile V - Viton
C - Hytrel T - PTFE
BALL MATERIAL ( = ) Cone Check models
A - Santoprene J - Nitrile ( = ) T - PTFE
C - Hytrel K - E.P.R. ( = ) V - Viton
G - Nitrile L - Viton ( = )
HARDWARE MATERIAL
P - Plated Steel
S - Stainless Steel
FLUID CAPS & MANIFOLD MATERIAL
A - Aluminum
H - Hastelloy
C - Cast Iron S - Stainless Steel
THREAD
A - N.P.T.F.
B - BSP
CENTER SECTION MATERIAL
A - Aluminum
S - Stainless Steel
CONE CHECK FLOW
03 - Bottom Discharge
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