Ingersoll-Rand PD05P-XXX-XXX-B User Manual
Operator’s manual pd05p-xxx-xxx-b, 1/2" diaphragm pump
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
© 200
9
CCN 15250376
fl uids.ingersollrand.com
OPERATOR’S MANUAL
PD05P-XXX-XXX-B
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED:
8-27-08
REVISED:
10-16-09
(REV. 0
4)
1/2" DIAPHRAGM PUMP
1:1 RATIO (NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type . . . . . . . . . . . . . . . Non-Metallic Air Operated Double
Diaphragm
Material . . . . . . . . . . . . . . . . . . see Model Description Chart
Weight . . PD05P-XDS-XXX-B . . . . . . . . . . . . 6.28 lbs (2.85 kgs)
PD05P-XES-XXX-B . . . . . . . . . . . . 6.67 lbs (3.03 kgs)
PD05P-XKS-XXX-B . . . . . . . . . . . . 6.78 lbs (3.08 kgs)
PD05P-XLS-XXX-B . . . . . . . . . . . . 7.24 lbs (3.28 kgs)
PD05P-XPS-XXX-B . . . . . . . . . . . . 5.21 lbs (2.36 kgs)
PD05P-XRS-XXX-B . . . . . . . . . . . . 5.44 lbs (2.47 kgs)
Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate (fl ooded inlet) . . . 14.4 g.p.m. (54.5 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . . . 0.039 gal. (0.15 lit.)
Maximum Particle Size . . . . . . . . . . . . . . . . 3/32” dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 1
75° F (2° to 79° C)
Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Tefl on® PTFE . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Groundable Models . . . . . . . . . . . . . . . . . . . . PD05P-XDS-XXX-B
PD05P-XES-XXX-B
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
Aeq
) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
P D 05 P - X X S - X X X - B
Center Section Material
P - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP parallel)
Ball Material
A - Santoprene
T - Tefl on PTFE
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
S - Stainless steel
Example: Model #PD05P-ARS-SAA-B
Fluid Section Service Kit # 637427-AA
PD05P - XXX - X X X - B
Ball Diaphragm
637427 - X X
Fluid Cap & Manifold Material
D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Diaphragm Material
A - Santoprene
T - Tefl on PTFE / Santoprene
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
Seat Material
D - Acetal
P - Polypropylene
K - Kynar PVDF
S - Stainless steel
Hardware Material
S - Stainless steel
Fluid Section Service Kit Selection
Figure 1
Document Outline
- Service Kits
- Pump Data
- Model Description Chart
- Operating and Safety Precautions
- General Description
- Air and Lube Requirements
- Operating Instructions
- Maintenance
- Typical Cross Section
- Fluid Section Parts List
- Fluid Section Parts List View
- Air Motor Section Parts List
- Diaphragm Pump Service
- Fluid Section Disassembly
- Fluid Section Reassembly
- Air Motor Section Service
- Pilot Valve Disassembly
- Pilot Valve Reassembly
- Major Valve Disassembly
- Air Motor Section Parts List View
- Major Valve Reassembly
- Trouble Shooting
- Dimensional Data