Ingersoll-Rand PD15X-XXX-XXX - Manual

E 2010 CCN 15197213
(800)
495-0276 D FAX (800)
892-6276
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -- BRYAN, OHIO 43506
1-1/2” DIAPHRAGM PUMP
OPERATOR’S MANUAL PD15X-XXX-XXX
RELEASED: 8-7-03
REVISED: 5-12-10
(REV.
16)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
PE15X-XXX-XXX
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637389 for air section repair (see page 6).
637375-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637390-X major air valve assembly (see page 7).
PUMP DATA
Models see Model Description Chart for “-XXX”. . . . . . . . . . . . . .
Pump Type Metallic Air Operated Double Diaphragm . . . . . . . . . .
Material see Model Description Chart. . . . . . . . . . . . . .
Weight PX15R-XAX-XXX 37.65 lbs (17.08 kgs) . . . . . . . . . .
PX15R-XCX-XXX 73.2 lbs (33.2 kgs) . . . . . .
PX15R-XHX-XXX 86.9 lbs (39.4 kgs) . . . . . .
PX15R-XSX-XXX 61.2 lbs (27.8 kgs) . . . . . . .
add 2.14 lbs (0.97 kg) for aluminum air motor section
add 18.14 lbs (8.23 kg) for stainless steel air motor section
Maximum Air Inlet Pressure 120 p.s.i.g. (8.3 bar) . . . . . . . . .
Maximum Material Inlet Pressure 10 p.s.i.g. (0.69 bar) . . . . .
Maximum Outlet Pressure 120 p.s.i.g. (8.3 bar) . . . . . . . . . .
Maximum Flow Rate (flooded inlet) 123 g.p.m. (465.6 l.p.m.) . . . .
Displacement / Cycle @ 100 p.s.i.g. 0.617 gal. (2.34 lit.) . . .
Maximum Particle Size 1/4” dia. (6.4 mm) . . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM -60 _ to 280_ F (-51_ to 138_ C) . . . . . . . . . . .
Hytrel R -20 _ to 150_ F (-29_ to 66_ C) . . . . . . . . . . . . . . .
Nitrile 10 _ to 180_ F (-12_ to 82_ C) . . . . . . . . . . . . . . . . .
Polypropylene 35 _ to 175_ F (2_ to 79_ C) . . . . . . . . . . .
Santoprene
R
-40
_ to 225_ F (-40_ to 107_ C)
. . . . . . . . . . .
PTFE 40
_ to 225_ F (4_ to 107_ C)
. . . . . . . . . . . . . . . . .
Viton
R
-40
_ to 350_ F (-40_ to 177_ C)
. . . . . . . . . . . . . . . .
Dimensional Data see page 8 . . . . . . . . . . . . . . . .
Mounting Dimension 9” x 11.75” (228.6 mm x 298.5 mm) . . . . . . .
Noise Level @ 70 p.s.i., 60 c.p.m. 82.8 db(A) { . . . . .
 The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
P X 15 X - X X X - X X X
PX15X - XXX - X X X
637375 - X X
Diaphragm Ball
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD15A-ASP-SAA
Fluid Section Service Kit # 637375-AA
Seat Material
A - Santoprene
G - Nitrile
C - Hytrel H - Hard 440 Stainless Steel
E - Carbon Steel L - Hastelloy - C
F - Aluminum S - 316 Stainless Steel
Diaphragm Material
A - Santoprene
M - Medical Grade Santoprene
C - Hytrel V - Viton
G - Nitrile T - PTFE / Santoprene
Hardware Material
P - Plated Steel
S - Stainless Steel
Fluid Caps & Manifold Material
A - Aluminum
H - Hastelloy - C
C - Cast Iron S - Stainless Steel
Fluid Connection
A - 1-1/2 - 11-1/2 N.P.T.F.
B - Rp 1-1/2 (1-1/2 - 11 BSP, parallel)
Y - 1-1/2” A.N.S.I. / DIN Flange
Center Section Material
A - Aluminum
R - Polypropylene
S - Stainless Steel
Ball Material
A - Santoprene
S - 316 Stainless Steel
C - Hytrel T - PTFE
G - Nitrile V - Viton
Electronic Interface
D - None
E - Available
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Figure 1