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12 adjusting valve clearance, 13 rv generator service interval – Guardian Technologies QUIETPACT 40LP 004701-0 User Manual

Page 16

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3. While the engine is still warm from running, drain

the oil completely. Refill the crankcase with SAE

10W-30 oil having API classification “For Service

SF.”

4. Attach a tag to the engine indicating the viscosity

and classification of the oil in the crankcase.

5. Remove the spark plug and pour two or three

tablespoons of clean, fresh engine oil into the

spark plug threaded openings. Reinstall and

tighten the spark plug.

6. Remove the battery and store it in a cool, dry

room on a wooden board. Never store the battery

on any concrete or earthen floor.

7. Clean and wipe the entire generator.

3.11.2 return to servIce

To return the unit to service after storage, proceed

as follows:
1. Check the tag on the engine for oil viscosity and

classification. Verify that the correct recommend-

ed oil is used in the engine (see Section 1.5.4,

Page 6). If necessary, drain and refill with the

proper oil.

2. Check the state of the battery. Fill all cells of

unsealed batteries to the proper level with dis-

tilled water. DO NOT USE TAP WATER IN THE

BATTERY. Recharge the battery to 100 percent

state of charge, or, if defective, replace the battery.

3. Clean and wipe the entire generator.
4. Reconnect the battery. Observe battery polarity.

Damage may occur if the battery is connected

incorrectly.

5. Turn OFF all electrical loads. Add fuel if neces-

sary and then start the engine.

6. Allow the unit to run for several minutes to warm

up.

7. Apply electrical loads to at least 50 percent of the

unit’s rated wattage capacity.

8. When the engine is thoroughly warmed up, shut

it down.

9. The generator is now ready for service.

3.12 adjustIng valve clearance

After the first 50 hours of operation, adjust the valve

clearance in the engine.
When adjusting valve clearance, the engine should be

at room temperature and the piston should be at Top

Dead Center (TDC) of its compression stroke (both

valves closed). Correct clearance is 0.001-0.003 inch

(0.03-0.07mm). Adjust valve clearance as follows:
1. Loosen the rocker arm jam nut. Use an allen

wrench to turn the pivot ball stud while checking

clearance between the rocker arm and the valve

stem with a feeler gauge (Figure 3.6).

Figure 3.6 — Adjusting Valve Clearance

2. When valve clearance is correct, hold the pivot

ball stud with the allen wrench and tighten the

rocker arm jam nut with a crows foot. Tighten

the jam nut to 65-85 inch-pounds torque. After

tightening the jam nut, recheck valve clearance to

make sure it did not change (Figure 3.7).

Figure 3.7 — Tightening Jam Nut

3.13 rv generator servIce

Interval

50 Hours ................................ Clean Spark Arrestor
100 Hours ...........................Change Engine Oil/filter
100 Hours .................................. Clean Air Pre-filter
100 Hours ................................ Inspect Spark Plugs
250 Hours ............ Replace Paper Air Filter Element
500 Hours ................................Replace Spark Plugs
1st 50 Hours-then

every 500 Hrs. .......................... Adjust Valve Lash

section 3 – Maintenance

recreational vehicle generator