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Service, Replace fluid packings and air seals – HP AUTOMATIC XT SPAY GUNS 311051D User Manual

Page 23

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Service

311051D

23

Service

Items Needed for Service

1/16 in. Hex Wrench - provided

3 mm Hex Wrench

Adjustable Wrench

4 mm Hex Wrench

Pliers

Lubricant part no. 111265; see Accessories, page
33, to order

Compatible Solvent

Replace Fluid Packings and Air
Seals

1.

Perform Pressure Relief Procedure, page 17.

2.

Unscrew the four screws (13) and remove the gun
from the manifold.

3.

Remove the air cap retainer (25) and air cap (24).
See F

IG

. 18.

4.

Remove the piston cap (4) from the piston housing
(1). Remove the springs (6, 7).

5.

Using a 1/16 in. hex wrench loosen the fluid needle
set screw (30). Remove the needle stop (29).

6.

Pull the fluid needle (5) out the back of the gun.

7.

Check the fluid needle (5) for damage or excessive
wear. Replace the needle tip (5a) or the entire nee-
dle if necessary.

8.

Remove nozzle (23). Check nozzle and o-ring (36)
for damage. You may need to use a pick to remove
o-ring from housing (2).

9.

Remove the piston. Using a pliers, pull the piston (3)
out of the piston housing (1). See F

IG

. 20.

10. Unscrew the two screws (14) and separate the fluid

housing (2) and the piston housing (1). Remove
gasket (12) only if it needs to be replaced. See F

IG

.

20.

11. Remove the packing nut (16) with a wrench.

12. Remove the fluid packing (17) from the nut (16).

Discard the old fluid packing.

Air Section Repair Kit 288171 and Fluid Section
Repair Kit 288135 are available. Purchase the kits
separately.

F

IG

. 18

TI8102a

24, 25

23

13

4

F

IG

. 19

F

IG

. 20

36

TI8198a

14

14

1

2

TI8173a