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Fig.4, Troubleshooting – Sealey CPG18V User Manual

Page 3

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4. TROUBLESHOOTING

3.7

BULk FILLING

3.7.1 Press the catch plate to release the plunger rod.

3.7.2 connect a low pressure bulk greasing unit to the bulk filler

nipple (fig.3B) at the top of the gun and fill until plunger rod

is fully extended.

3.7.3 Press and hold the catch plate and push the plunger rod

down until some resistance is felt. release catch plate.

3.8

OPERATION

3.8.1 Turn the trigger locking knob to the upper “unlock” position.

3.8.2 Slide the grease tube connector out of the stowage point on

the top of the unit (fig.3f) and push the connector onto the

chosen grease nipple and

operate the trigger until the

desired amount of grease has been dispensed.

3.8.3 When the grease gun is not in use turn the trigger locking

button (fig 4.4) to the lower “lock” position .

3.9

ELIMINATING AIR POCkETS

3.9.1 if you encounter air pockets during operation the following

procedures can be used to eliminate them.

3.9.2 Hold down the catch plate and exert force on the plunger

(fig 4.K), whilst pressing the vent valve (fig 4.A).

3.9.3 operate the trigger (fig 4.H) in short, sharp bursts until

grease begins to flow from the connector at the end of the

flexible tube.

3.9.4 Slowly turn the thumb screw on top of the grease release

valve (fig.3c) anticlockwise until grease and air begin to

escape from the hole in the side of the valve. When all the

air has been expelled and only grease is escaping, shut the

valve by turning the thumb screw clockwise.

3.10 READING THE BATTERY DISPLAY

3.10.1 To check the remaining battery power, press and hold down

the LED display button (fig.3E) on the top of the grease gun.

A gauge will appear on the display (fig.3D) showing the

percentage of battery charge left. The display has five

segments, each representing 20% of the full charge.

CONDITION

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Motor fails to run.

- Battery needs recharging.

- recharge battery.

- faulty wiring to motor.

- remove battery, disassemble

handle and check wiring for loose

connections.

Pressure release valve opens to

discharge grease.

- Blocked line.

- check lines, pipe joints and

grease fittings and remove any

obstructions.

- Blocked bearing.
- Blocked grease fitting.

Grease gun fails to dispense

grease.

- Grease tube is out of grease.

- check that the tube contains

grease.

- Loss of prime.

- repeat priming operation.

- check valve is not functioning.

- remove check valve, clean and

inspect the valve seat.

Grease gun continues to lose

prime.

- Air may be trapped in locations

throughout the grease tube ass’y

after bulk filling.

- Empty grease tube ass’y, refill and

repeat priming operation.

- Grease tube follower may be

binding.

- replace grease tube ass’y.

Battery fails to charge.

- charger may not have power.

- check the mains charger is

providing power.

- Battery may be dead.

Fig.4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: no liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

[email protected]

Sole Uk Distributor, Sealey Group,

Kempson Way, Suffolk Business Park

,

Bury St. Edmunds, Suffolk,

iP32 7Ar

www.sealey.co.uk

Web

email

Original Language Version

cPG18V issue: 2 - 20/12/11