Sealey 3012CXD - Manual (Page 2)

6.1 Monthly Maintenance
Lubrication is critical to jacks, since they support heavy
loads. Any restriction due to dirt or rust can cause either
slow jack movement, or extremely rapid jerks, causing
damage to the internal components. To keep the jack well
lubricated, carry out the following steps.
6.1.1 Lubricate the ram, the linkages and the saddle and pump
mechanism with light oil.
6.1.2 Grease the wheel bearings and axles.
6.1.3 Keep all jack surfaces and warning labels clean.
6.1.4 check and maintain the ram oil level (Section 6.3).
6.2 Three Monthly Maintenance
6.2.1 At three monthly intervals, check the ram for any signs of
rust or corrosion. clean the ram as required and wipe with
an oil cloth.
6.3 Checking the Oil Level
6.3.1 Fully retract the ram by turning the release valve
counter-clockwise.
6.3.2 With the jack in the level position, remove the oil filler plug.
6.3.3 The oil should be level with the bottom of the oil filler hole.
If it is not, top up with clean hydraulic jack oil. (Sealey Part
no: HJo500MLS or HJo5LS)
6.3.4 replace the oil filler plug and check the jack operation.
6.3.5 Purge air from the hydraulic unit as required. refer to
Section 4.
NOTE: Always store the jack in the fully lowered position. This will
protect critical areas from excessive corrosion.
Important: no rESponSIBILItY IS aCCEptED For
InCorrECt USE oF tHIS proDUCt.
Hydraulic products are only repaired by local service agents. We
have service/repair agents in all parts of the UK.
Do not rEtUrn jaCkS to US.
Please telephone us on 01284 757500 to obtain the address and
phone number of your local agent. If jack is under guarantee you can
also contact your local dealer.
6. MAiNTENANCE
 WARNiNG! Before use ensure you have read,
understood and apply Section 1 safety precautions.
iMPORTANT: Before use, the operator is to visually inspect
the jack for cracked welds, damaged or missing parts or
hydraulic leaks.
5.1 Raising a vehicle
5.1.1 Ensure that the jack and the vehicle are on a hard, level
surface.
5.1.2 Always ensure that the vehicle handbrake is engaged and
that the vehicle wheels are chocked.
5.1.3 consult the vehicle manual to determine the location of
jacking points. Position the jack under a suitable lifting point.
5.1.4 Turn the release valve clockwise, to the closed position
(Fig.3). DO NOT over-tighten.
5.1.5 raise the vehicle to the desired height by pumping the
handle up and down.
5.1.6 Place axle stands beneath the locations recommended by
the vehicle manufacturer.
5.1.7 Turn the release valve slowly counter-clockwise to lower the
vehicle on to the axle stands.
5.2 Lowering a vehicle
5.2.1 Turn the release valve clockwise to the closed position.
5.2.2 Pump the handle to raise the vehicle off the axle stands.
5.2.3 remove the axle stands from beneath the vehicle.
5.2.4 Turn the release valve slowly counter-clockwise to lower the
vehicle to the ground.
NOTE: When not in use, ALWAYS leave the saddle and ram fully
retracted.
5. OPERATiNG iNSTRuCTiONS
De-commissioning the Jack
Should the jack become completely unserviceable and require
disposal, draw off the oil into an approved container and dispose of
the jack and the oil according to local regulations.
Parts support is available for this product. To obtain a parts
listing and/or diagram, please log on to www.sealey.co.uk, email
[email protected] or phone 01284 757500.
7. TROuBLEShOOTiNG
PROBLEM CAuSE REMEDY
Jack will not lift to full height oil level low check / top up oil level
Jack will not hold the load release valve not closing contact authorised service agent
Hydraulic jack oil is contaminated
Pump valves not sealing
Lift arm will not lower cylinder ram binding contact authorised service agent
Parts worn
Internal component damage
Broken or unhooked return spring
Lift arm linkage either bent or binding
Jack feels spongy when lifting System requires purging refer to air purge procedure at Section 4
notE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
iMPORTANT: no liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
iNfORMATiON: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [email protected]
Sole uK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park ,
Bury St. Edmunds, Suffolk,
IP32 7Ar
www.sealey.co.uk
Web
email
Original Language Version 3012cXd Issue: 1 - 15/08/11
fig.3
Important: Only fully qualified personnel should attempt
maintenance or repair.