Sealey RE83/10 User Manual
Supersnap® body repair kit, Re83/10, Instructions for

INSTRUCTIONS FOR:
SUPERSNAP® BODY REPAIR KIT
MODEL No:
RE83/10
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. CONTENTS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
Familiarise yourself with product application and limitations, as well as the specific hazards peculiar to the repair kit.
WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.
WARNING! Disconnect the ram from the hydraulic pump before servicing or performing any maintenance on the unit.
Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
Keep the repair kit clean for best and safest performance.
WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
Use only with the supplied Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty.
The kit accessories may be used with other popular makes of kit.
We recommend the use of BS approved safety impact goggles and heavy duty gloves when working with this kit. Both are available from your
authorised Sealey dealer.
Ensure there is positive engagement of repair kit accessories to the vehicle body before pushing.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
precautions to protect your personal safety whilst using the repair kit.
Ensure the hydraulic hose is not bent or kinked but laid out correctly. Avoid damage to the hose (e.g. crushing/cutting).
Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
DO NOT overextend the ram as the plunger may be forced out of the ram end.
DO NOT heat accessories as this may weaken them.
DO NOT modify accessories for use with this kit.
When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full
supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards
of the product.
RE83/10
10 ton capacity kit
ITEM
PART NO.
DESCRIPTION
1
610/1BMC
BLOW MOULDED CASE
A2
610/A2
22” SUPERSNAP® TUBING
A3
610/A3
19” SUPERSNAP® TUBING
A4
610/A4
11” SUPERSNAP® TUBING
A5
610/A5
5” TUBE ADAPTOR
A6
610/A6
3” TUBE ADAPTOR
7
610/7
SERRATED SADDLE
8
610/8
MALE CONNECTOR
9
610/9
MALE ADAPTOR
10
610/10
FEMALE ADAPTOR
11
610/11
SPREADER RAM
12
610/12
3-1/4” RUBBER HEAD
13
610/13
FLAT BASE
14
610/14
SPREADER RAM TOE
15
610/15
SPREADER PLUNGER TOE
16
610/16
WEDGE HEAD
17
610/17
90O V-BASE
40
610/40
10 TON HYDRAULIC UNIT
41
610/41
RAM
42
610/42
HOSE
1
A2
A3
A4
A5
A6
7
8
9
11
12
13
14
15
16
17
40
41
42
10
Original Language Version
RE83/10 Issue: 6 - 02/02/10