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Maintenance and lubrication, Gearcases, Rear gearcase – Polaris Series 11 Polaris Ranger 4x4 User Manual

Page 71: Gearcase specification chart

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69

MAINTENANCE AND LUBRICATION

Gearcases

Rear Gearcase

The rear gearcase lubricant level should be checked at 25 hours or

monthly, whichever comes first. Oil should be changed annually.
NOTE: Refer to the Gearcase Specifications Chart on page 69.

Always use Polaris Angle Drive Fluid. See page 100 for the part

numbers of Polaris products.
The rear gearcase fill plug (1) is on the driver’s side of the rear

gearcase.
Oil Check

1. With the RANGER on a level

surface, remove the rear

gearcase fill plug and check the

lubricant level. Lubricant

should be even with the bottom

thread of the fill plug hole.

2. Reinstall the fill plug and torque to

specification.

Oil Change

1. Remove the fill plug.
2. Remove the drain plug (2) from the bottom of the gearcase and

drain the oil into a drain pan. Discard used oil properly.

3. Clean and reinstall the drain plug. Torque to specification.
4. Add the recommended drive fluid until it reaches the bottom thread

of the fill plug hole.

5. Reinstall the fill plug and torque to specification. Check for leaks.

Gearcase Specification Chart

Gearcase

Lubricant

Capacity

Drain/Fill Plug

Torque

Main Gearcase

(Transmission)

Premium Synthetic

Gearcase Lube

13.5 oz.

(400 ml)

14 ft. lbs.

(19.4 Nm)

Rear Gearcase

Angle Drive Fluid

10 oz.

(300 ml)

14 ft. lbs.

(19.4 Nm)

Front Gearcase

(4x4, 6x6)

Premium Drive Hub

Fluid

5 oz.

(150 ml)

14 ft. lbs.

(19.4 Nm)

Middle Gearcase

(6x6)

Angle Drive Fluid

6.75 oz.

(200 ml)

14 ft. lbs.

(19.4 Nm)

1

2