beautypg.com

Maintenance – Polaris 2000 Universal Snowmobile User Manual

Page 71

background image

66

MAINTENANCE

Surge Tank Models

1. Remove the pressure cap from the recovery tank and fill with properly mixed

coolant to the maximum indicated mark.

2. Elevate front end of machine slightly to aid bleeding of the heat exchangers.
3. Remove the bleed screw from the water outlet manifold and/or the thermostat

housing. Allow the coolant to bleed through the system until it runs out the

bleed holes. Reinstall the bleed screw into the manifold.

4. Fill the recovery tank back to the maximum indicated mark.
5. Start the engine and run at a fast idle for two to three minutes. Occasionally

loosen the bleed screw to purge any trapped air in the system.

6. Shut off engine and check the recovery tank level. Fill as required.
7. Feel the heat exchangers under the running boards. If the system is bled

properly, they will be warm to the touch. If they are not, repeat step four and lift

the front of the machine slightly to assist in the bleeding.

Throttle Cable Lubrication

With the engine off, lubricate the

throttle cable occasionally with Polar-

is Cable Lubricant (PN 2870510).

Turn the handlebars to the left and lu-

bricate liberally as shown.

Choke and Cable Lubrication

Lubricate the choke slide and cables

occasionally as shown with Polaris

Cable Lubricant (PN 2870510). Oper-

ate the choke intermittently before

turning the machine off. This draws

moisture out of the choke plunger

area and reduces the possibility of the

choke becoming frozen.