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Pre-operation check, Check clutch, Check fast idle lever – Polaris 2003 Victory Classic Cruiser User Manual

Page 75

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PRE-OPERATION CHECK

Check Clutch

1. Squeeze the clutch lever toward the handlebar and release it. It

should move freely and smoothly and should return to its rest

position quickly when released.

2. Clutch freeplay, the amount of clutch lever movement from the rest

position to the point of cable resistance, should be between

0.02-0.04 inch (.5-1.0 mm). Measure the thickness of the gap

between the clutch lever and the lever housing.

3. Adjust clutch lever freeplay if necessary (see page 118).

Check Fast Idle Lever

1. Move the fast idle lever. It should move smoothly from its rest position to its completely open position and

back again.

2. Fast idle lever freeplay, the amount of lever movement from the rest position to the point of cable resistance,

should be 1/8-1/4 inch (3-6 mm).

3. Adjust fast idle lever freeplay if necessary (see page 114).

1

2

3

1. Clutch Lever
2. Lever Housing

3. Gap