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Chapter 6, Turning – Smithy Midas 1220 LTD User Manual

Page 30

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Chapter 6

Turning

The lathe rotates a workpiece against a cutting edge. With its versatility and numerous

attachments, accessories, and cutting tools, it can do almost any machining operation.

The modern lathe offers the following:

• The strength to cut hard, tough materials

• The means to hold the cutting point tight

• The means to regulate operating speed

• The means to feed the tool into or across, or into and across, the work, either

manually or by engine power, under precise control

• The means to maintain a predetermined ratio between the rates of rotating

works and the travel of the cutting point or points.

Turning Speeds

When metal cuts metal at too high a speed, the tool burns up. You can machine soft

metals like aluminum at fast speeds without danger or trouble, but you must cut hard

steels and other metals slowly.

You must also consider the diameter of the workpiece (Figure 6.1). A point on a 3"

diameter shaft will pass the cutting tool three times as fast as a point on a 1 " diameter

shaft rotating at the same speed. This is because the point travels a tripled

circumference.

For work in any given material, the larger the diameter, the slower the speed in spindle

revolutions needed to get the desired feet-per-minute (fpm) cutting speed.

Lathes cut threads in various numbers per inch of material threaded, according to the

operator's needs. The MI-1220 LTD cuts metric threads and inch threads standards.

In thread cutting, the carriage carries the thread-cutting tool and moves by rotating the

leadscrew . The basic principle is that the revolving leadscrew pulls the carriage in the

desired direction at the desired speed. The carriage transports the toolrest and the

threading tool, which cuts the screw thread into the metal being machined.

The faster the leadscrew revolves in relation to the spindle, the coarser the thread. This

is because the threading tool moves farther across the revolving metal with each

workpiece revolution.

6-1

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