MK Products CobraMig 260 PS/Feeder - Manual (Page 56)

CobraMig 260 Owner's Manual - Page 50
POWER SUPP
L
Y
( + )
GRN
HEAT SINK
HEAT SINK
0V
WHT #8
A B C D E F G
TORCH MOTOR TORCH POT TORCH TRIGGER
CW
5K
(+)
(-)
AMPHENOL CONNECTOR
MS "W"
P/N 003-1642 FRONT PANEL
J7-1 115V (H) RED
J4-1 115V (H) J4-2 115V (N)
J1
J3
1 1
WELDING CURRENT SENSOR
P/N 003-1243
CABINET POT KIT
P/N 005-0167 (OPTIONAL)
W CCW CW
JUMPER CABLE P/N 003-1307
SLAVE MOTOR P/N 003-2078
BRAKE SOLENOID P/N 003-2096
P/N 157-0022
COBRAMATIC I MAIN BOARD
115VAC (HOT) BLK
P/N 003-0593
4 6 A B
9 7
THERMAL SW. RED
1
2
CABLE 003 1742
CW W
CCW
PANEL
REMOTE
POWER SUPPLY CONTROL BOARD
NOTES
REV
P/ZONE
DESCRIPTION / DCN
APPR.
DATE
115V N
115V H
P/N 157-0149
P/N 104-0081
P/N 124-0088
P/N 133-0007
P/N 170-0003
P/N 113 0056
P/N 159-3590 1 3
120VAC RELAY
TRANSFORMER RELAY W/ LEADS
RELAY K2
P/N 125-0033
TO J14
P/N 003-1628
(TO POWER BLOCK)
WHT #8GA
#8GA
BLK #2GA
BLK #2GA
BLK
AC HOT AC NEU
12
POSASTART (SOURCE) POSASTART (RETURN) TORCH POT CW TORCH POT WIPER TORCH POT CCW TORCH MOTOR (+) TORCH MOTOR (-) POWER INDICATOR LED (H) POWER INDICATOR LED (N)
J1
TIMER SPOT TIME BURN BACK
&
PULSE
11
88.88
METER
POWER BLOCK
( OPTIONAL )
1 1
12
WIRE FORWARD (+) WIRE FORWARD (-)
WF(+) WF(-) 12VDC
GND
WELD(-)
WELD(+)
12VDC
GND
CONT+
SHUNT(-)
003-1755
( OPTIONAL )
003-1324
P/N 002-0481
AMP VOLT
2 9 7
P/N 003 1762 GRN
WHT
BLK ( OPTIONAL )
RED
WELD VOLT (+) WELD VOLT (-)
J7-3 WELD VOLT RED
TO
COBRA I PCB
J6-1
(-)
(+)
KIT P/N 005-0586 Bd P/N
WELD VOLTAGE JUMPER
KIT P/N 005 0584
Bd P/N
KIT P/N 005-0585
J6
J5
TO WELD VOLT (+) TO WELD VOLT (-)
TO COBRA I J6-1
TO COBRA I J6-1 TO COBRA I J6-2 (ZONE C6) (ZONE C6)
(ZONE C6)
2 4
#18GA
#18GA
WHT #8GA
TERMINAL BLOCK POWER P/N 186-0069
GROUND LUG P/N 186-0071
CONT-
NO NO
J2
J7 J4 J8
J1
J14
J13
TORCH TRIGGER 27V (SRC) TORCH TRIGGER 27V (RTN)
J2
J3
J4
COBRAMATIC I
REMOTE WELD VOLT
J1
WELD VOLT (+) #18GA WELD VOLT (-) #18GA
J4 J3
J6
J1
J2
J5
75A / 600V
12
3
4
( 30000 uF, 50 VDC) X 4
J7-2 115V (H) BLK J7-4 115V (N) WHT J7-6 115V (N) BLU
MAIN SWITCH AC OUT (H), ORG TORQUE SWITCH (RETURN), GRN TORQUE SWITCH (SOURCE), BLU
WHT #18
BLK #18
115VAC (COM) WHT 27VAC (HOT) BLU 27VAC (COM) YEL 27VAC IN (COM) BRN 27VAC IN (HOT) ORN
BLK
BLK
WHT #8GA
WHT
THERMAL SW. BRN TRIAC (+) ORN TRIAC (-) YEL
CABLE
003 1758
003 1756 CABLE
-
J3
FAN
P/N 003-1706
P/N 003 1795 FOR 50 HZ UNITS P/N 003 1741 FOR 60 HZ UNITS
CABLE P/N 003-1772
1
234
123
4
CABLE P/N 003-1631
12 15
0V 208V 235V 0V 208V 235V
28V 28V 0V 0V 130V 0V
ORG ORG BRN BRN BLK WHT
GRN VIO GRY BRN ORG YEL
LOGIC XFMR
P/N 003-1584
0V 208V 235V 0V 208V 235V
POWER XFMR
P/N 137-0084
INPUT SELECTOR
P/N 186-0075
INPUT SELECTOR
P/N 186-0075 12345
6789
1234
56789
1. INPUT SELECTOR: SEE CM260 UNIVERSAL INPUT WIRI
N
G
2. FOR POWER SUPPLY PANEL VOLTAGE CONTROL
,
JUMPER JP1 TO JP3
3. FOR POWER SUPPLY REMOTE VOLTAGE CONTROL
,
JUMPER JP1 TO JP2 TO (+) TERMINAL AND WORK GROUND CLAMP TO (-) TERMINAL
5. FOR DCSP, PLUG PIGTAIL POWER BLOCK
TO (-) TERMINAL AND WORK GROUND CLAMP TO (+) TERMINAL
4 & 5
2&3
1
1
4. FOR DCRP, PLUG PIGTAIL POWER BLOC
K
29V 29V
TB2
TB1
J1
J4
J3
J2
AB
C
D
E
F
G
GAS
TRIGGER /HOL
D
P/N 003-2063
J2
(OPTIONAL)
Bd P/N 003-2136 KIT P/N 005-0674
Bd P/N 003-2024
AB
C
D
E
F
G
P/N #003-2137
PRN #3253
02/01
1
1
TORCH "W" CL
K
6. WITHOUT GAS/TRIGGER HOLD KIT, PLUG 26 PI
N
RIBBON CABLE FROM COBRA 1 FRONT PANEL, J2,
T
O
TIMER PCB, J2
MAIN SWITCH AC IN (H), YEL MAIN SWITCH AC OUT (N), RED MAIN SWITCH AC IN (N), BRN
6
( - )
071- 0390
-
C
M
260 UNIVERSAL INPUT, WITH OPTIONS
M. K. PRODUCTS INC
.
C
12
Thursday
July
26
2001
Title Size
Document Number
R e v
Date:
Sheet
of
D1
2
1
3
1
2
F1 2A
K1
F3
2A
115VAC
JP2
JP3
JP1
D2
POWER DIODE
2
1
1 2 3 4 5 6 1 2 1 2 3 4 5 6
1
2
3
1
2
3
1
2
METER 1 2 3 4 5 6 7 8
12VDC
1
2
CONT 1
2
REMOTE
1 2 3
METER
1 2 3 4 5
T.SWX. & TRIAC
1
2
3
4
SW
1
40A / 600
V
Q1
POWER TRIAC
+
C1
+
C2
+
C3
+
C4
R1 25/55W
SHU
N
T
PSCB 1
2
3
4
5
NC
NO
THERMAL SW
PILOT LA
M
P
P/N 003-1780
C5
.1u/1KV
C6 .1u/1KV
27VAC
1 2 3
L1
1.2 mH
6 8 2 5 9 1
10 11 12 13
8 2 5 9 1
10 11 13 14
6
1K
3 1
2
GAS SOLENOID
1
2
3
4
1
2
3
1
2
3
4
5
6
7
8
VR1 510
V
F1
4A
27VAC
1
2
3
4
5
6
7
8
NORMAL/LATCH SW.
(+) (-)
+ -
+
(+)
G
,
K
,
N
O