Harken 3867 System C CB Battcars: built 2008 to present - Manual (Page 3)

System C CB 3
Part No. Description Includes
3854 Track mounting (a) 19 mounting slugs 25 mm (1"); (b) 1 connector slug 105 mm (4 1 / 8 "); (c) 2 tubes blue Loctite ® adhesive; (d) 21 HFS319 flathead screws 8 x 25 mm.
3875 Pinstop end kit (c) 1 tube blue Loctite; (f) 1 top stop slug 51 mm (2"); (g) 4 HFS319 flathead screws 8 x 25 mm; (h) 2 HFS323 flathead screws 8 x 40 mm;
(i) 2 mounting slugs 25 mm (1"); (j) 1 top endstop 548A; (k) pinstop; (l) 1 end track.
3855 Endstop kit (c) 1 tube blue Loctite; (f) 2 stop slugs 51 mm (2"); (h) 4 HFS323 flathead screws 8 x 40 mm; (j) 1 endstop 548A; (m) 1 HBB185 high-load endstop.
3853 Track (slug type) Section length: 2.08 m (6'9 15 / 16 "). Number of track sections depends on luff length of mainsail.
R32 Track (drill and
tap type)
Use for masts without grooves or when slugs will not fit. Purchase stainless steel 10 mm or 3 / 8 " screws separately. 3853 track requires mounting slugs.
See page 8 for drill/tap sizes and mounting instructions.
Headboard cars (assembly)
Track and Accessories
Preassembly Parts List
3868, 3869, 3870
batten cars with
threaded stud
Intermediate
cars
3871
Universal Battcar
3872
3873
Reef car
Thank you for puchasing Harken's C Battcar system. Please read manual before assembling system.
3877
web-on
square top
3876
web-on
standard
Part No. Description Comments
3867 Headboard cars 3867 must use 3876 or 3877 headboard.
3871 Intermediate cars Consult sailmaker for quantity required.
3868 Batten car 12 mm threaded stud. Purchase batten receptacle separately.
3869 Batten car 14 mm threaded stud. Purchase batten receptacle separately.
3870 Batten car 16 mm threaded stud. Purchase batten receptacle separately.
3872 Universal Battcar Purchase batten receptacle and threaded stud separately.
3873 Reef tack car Double up track screws at reefed car position.
3876 Standard web-on headboard See sailmaker instructions, page 12 - 13.
3877 Square-top web-on headboard See sailmaker instructions, page 12 - 13.
Parts
3867
Track mounting kit
3854
a
b
c
d
Screwpin endstop kits
3875
f
k
g
h
c
j
i
l
j
h
f
Endstop kit
3855
m
c
Tools you will need:
2
5
4
7
1
6
9
3
1.Tape measure 7. Hacksaw
2. Tape 8. Center punch
3. Power drill (screwdriver) 9. File
4. Drill bit -8.5mm (21/64") 10. Putty knife
5. Phillips screwdriver 11. Welders clamp
6. Hammer
Mast-up installation: Stepladder secured to the boat.
Work height: 2.13 m (7') above boom
8
10
11
3154 Track
only
Loctite is a registered trademark of Henkel AG & Company KGaA.
R32
3853
19 mm
( 3 /
4
" )
30 mm (1 3 /
16
")
Track
(mounting slug type)
Track
(drill and tap type)
61 mm (2 7 /
16
")
24 mm
( 15 /
16
" )
3858 flanged track
30 mm (1 3 /
16
")