Flowserve WUC Worthington - Manual (Page 2)

WUC USER INSTRUCTIONS ENGLISH - 07/14
Page 2 of 52
CONTENTS
PAGE
1.0 INTRODUCTION AND SAFETY ............................ 3
1.1 G ENERAL ................................................................. 3
1.2 CE MARKING AND APPROVALS ................................ 3
1.3 D ISCLAIMER ............................................................. 3
1.4 C OPYRIGHT ............................................................. 3
1.5 D UTY CONDITIONS ................................................... 3
1.6 S AFETY .................................................................... 4
1.7 W ARNING LABEL ...................................................... 8
1.8 S PECIFIC MACHINE PERFORMANCE ......................... 9
1.9 N OISE LEVEL ............................................................ 9
1.10 CE D ECLARATION ............................................... 11
2.0 TRANSPORT AND STORAGE ............................ 12
2.1 C ONSIGNMENT RECEIPT AND UNPACKING ............. 12
2.2 H ANDLING .............................................................. 12
2.3 L IFTING .................................................................. 12
2.4 S TORAGE ............................................................... 13
2.5 R ECYCLING AND END OF PRODUCT LIFE ............... 13
3.0 DESCRIPTION ........................................................ 13
3.1 C ONFIGURATION .................................................... 13
3.2 N OMENCLATURE .................................................... 14
3.3 D ESIGN OF MAJOR PARTS ..................................... 14
3.4 P ERFORMANCE AND OPERATING LIMITS ............... 14
4.0 INSTALLATION ...................................................... 14
4.1 L OCATION .............................................................. 14
4.2 P ART A SSEMBLIES ................................................ 15
4.3 F OUNDATION ......................................................... 15
4.4 I NITIAL ALIGNMENT ................................................. 18
4.5 P IPING .................................................................... 19
4.6 E LECTRICAL CONNECTIONS ................................... 23
4.7 F INAL SHAFT ALIGNMENT CHECK ........................... 23
4.8 P ROTECTION SYSTEMS .......................................... 23
5.0 COMMISSIONING START-UP, OPERATION
AND SHUTDOWN
........................................................ 23
5.1 P RECOMMISSIONING PROCEDURE ........................ 23
5.2 P UMP L UBRICANTS ................................................ 24
5.3 I MPELLER CLEARANCE ........................................... 30
5.4 D IRECTION OF ROTATION ...................................... 31
5.5 G UARDING ............................................................. 31
5.6 P RIMING AND AUXILIARY SUPPLIES ....................... 31
5.7 C OOL DOWN PROCEDURE FOR CRYOGENIC
SERVICE ....................................................................... 32
5.8 S TARTING THE PUMP ............................................. 33
5.9 O PERATION ............................................................ 33
5.10 S TOPPING AND S HUTDOWN ................................ 33
5.11 H YDRAULIC , MECHANICAL AND ELECTRICAL DUTY
..................................................................................... 34
6.0 MAINTENANCE ..................................................... 34
6.1 G ENERAL ............................................................... 34
6.2 M AINTENANCE SCHEDULE ..................................... 35
6.3 S PARE PARTS ........................................................ 35
6.4 R ECOMMENDED SPARES ....................................... 36
6.5 F ASTENER TORQUES ............................................. 36
6.6 S ETTING IMPELLER CLEARANCE ............................ 37
6.7 D ISASSEMBLY ........................................................ 37
6.8 E XAMINATION OF PARTS ........................................ 40
6.9 A SSEMBLY ............................................................. 41
7.0 AUXILIARIES ......................................................... 43
7.1 S EAL AND SEAL SYSTEMS ..................................... 43
7.2 C HANGING OF MECHANICAL SEAL .................... 46
7.3 C HANGING OF MECHANICAL SEAL .................... 46
8.0 FAULTS; CAUSES AND REMEDIES ................ 47
9.0 CERTIFICATION .................................................... 49
10.0 OTHER RELEVANT DOCUMENTATION AND
MANUALS
..................................................................... 49
10.1 S UPPLEMENTARY USER INSTRUCTIONS .............. 49
10.2 C HANGE NOTES ................................................... 49
10.3 A DDITIONAL SOURCES OF INFORMATION ............ 49
10.4 A BBREVIATIONS .................................................. 50