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Set vertical travel lower limit position, Set weld process parameters – Dukane 403-570-01 User Manual

Page 59

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Dukane Manual Part No. 403-570-01

Page 53

Section 6 - Machine Operation

Since the welder press force is limited in jog mode for
safety purposes, the machine will disable the servos
and report an error (

Fault: Jog thrust limit exceeded

OR Vertical servo runaway detected

.) if the press is

jogged down too far. If this condition occurs, the welder
must be re-initialized by returning to the RUN screen,
pressing

RESET FAULT

button, and repeating welder

initialization (Step 8).

10. Set Vertical Travel Lower Limit
Position

To protect tooling, set the vertical press travel limit
using the following steps :
1. Navigate to

TOOLS

>

SYSTEM SETUP

tab and press

the

VERTICAL TRAVEL LOWER LIMIT

button.

2. Press the

Initialize

button and wait 1 minute.

3. Press the

DOWN

button, then activate both

RUN

SWITCHES

to move the head down to the posi-

tion where the lower limit proximity switch should
be activated (at least 4 mm [.15 in.] above tooling
contact, if possible, since the physical hard stop is
lower than the switch position by this distance). To
change speed, select a different setting in the

VERT .

Jog Speed

box.

4. Press the

Set Position

button, and wait until a flashing

red circle appears next to the

DOWN

button.

5. Press

DONE

.

11. Set Weld Process Parameters

Select the desired setup number (1 through 8; setup 1 is
default) from the

TOOLS

>

SELECT SETUP

tab menu.

Input the desired weld process settings in the

PRE-

WELD

,

WELD

, and

POST-WELD

tabs in the

SETUP

menu as described in Chapter 5.