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Weld setup, Weld method selection, Time method – Dukane 403-570-01 User Manual

Page 40

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Dual Servo Spin Welder User’s Manual

Dukane Manual Part No. 403-570-01

Page 34

The

Move To

button is used to rotate the tool to the value

displayed in the

Position (Deg .)

field. After pressing this

button, activate both RUN switches and wait for the
value in the Jog Pos. (Deg.) field to match the

Position

(Deg .)

value

WELD Setup

The

WELD

setup is the middle tab in the

SETUP

menu

and is shown in Figure 5-11. This screen contains the
weld

METHOD

selection (

Time, Rotation, Distance

, and

Energy

), a button for entering

Weld Parameters

, and

settings for several

OPTIONS

related to the weld phase

(

Orientation, Torque Trigger

, and

Constant Torque

).

Weld Method Selection

One of the available modes must be selected to perform
a weld. Regardless of the method, the weld is considered
to start at different points, depending on the

Torque

Trigger

option setting. If

Torque Trigger

is

OFF

, the

weld starts at the Trigger Position defined in the

PRE-

WELD

tab. If T

orque Trigger

is

ON

, the weld starts

when the desired spin torque threshold is exceeded (see
Torque Trigger Option below).

Time Method

In this method, the weld duration is controlled by time.
After choosing this method, the

Weld Parameters

button is used to enter the weld settings shown in
Figure 5-12. The

Weld Time

(s) entry specifies the weld

duration in seconds. Below this entry, a minimum weld
time value is displayed. This value corresponds to the
time needed for decelerating (i.e., slowing down and
stopping) the servo motors and is included as part of the
total weld time. The

VERT . Speed (mm/s)

sets the press

weld speed in millimeters per second. The

SPIN RPM

specifies the spin tool speed, which is constant during
the weld until the start of deceleration. The

Dir

. field

specifies the spin direction. The

DONE

button causes a

return to the main

WELD

tab screen.

Figure 5–11

WELD Main Setup Screen

Figure 5–12

Weld Parameters Screen for Time

Method